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Hypercharger HYC400
Alpitronic Hypercharger HYC400 - User Manual
92 pages
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Table of Contents
Main Page
Table of Contents
5
Important Safety Instructions for Installation and Maintenance
8
Intended Use
14
Target Group
15
Requirements for the Charge Point Operator CPO
15
Requirements for Installation, Commissioning and Maintenance
15
Product Description
16
Figure 1: DC Power Equipment
16
Table 1: Overview of DC Power & Charge Interfaces
16
Figure 2: Charge Interface Equipment
17
Charging Interfaces
18
Figure 3: Order of Charging Points
18
Table 2: Charging Interfaces
18
Table 3: Additional Charging Interfaces for Automotive Multi-Chargers
19
Table 4: Possible Combinations of Charging Interfaces
19
Figure 4: DC Power Characteristics in Different Configurations
20
Figure 5: Cable Radii for Charging Cables 3.5 M (Left) and 5 M (Right)
21
Figure 6: Standard Charging Height of 0.8 M
21
Figure 7: Cable Management
23
Figure 8: Cable Management Range
23
Granularity
24
Table 5: Possible Distributions of Output Power
24
Exterior View
25
Figure 9: HYC400 Exterior
25
Type Plate
26
Figure 10: Outer Dimensions of the HYC400 (in MM)
26
Figure 11: Example of a HYC400 Type Plate
26
Opening the Hypercharger
27
Figure 12: Half Cylinder Used (in MM)
27
Figure 13: Order to Open the Hypercharger Doors
28
Figure 14: Locking Mechanism for the Display Door
28
Interior View
30
Figure 15: Interior View (Service Door Side)
30
Table 6: HYC400 Components (Service Door Side)
30
Figure 16: Interior View (Display Door Side)
31
Figure 26: CTRL_COM
31
Table 7: HYC400 Components (Display Door Side)
31
Figure 17: Interior View (Charging Cable Door Side)
32
Table 8: HYC400 Components (Charging Cable Door Side)
32
Circuit Diagram
34
Figure 18: Circuit Diagram of the HYC400
34
Table 9: HYC400 Circuit Diagram Legend
35
Main Components
36
Sic Power-Stack
36
Figure 19: Dimensions of the Sic Power-Stack
36
Figure 20: AC Connection Block
37
Figure 21: DC Connection Block
37
Table 10: Sic Power-Stack Technical Data
38
Table 11: Mechanical Data
38
Table 12: Electrical Connection Data of AC Connection
38
Table 13: Electrical Connection Data DC Connection
38
Input Switchgear
40
Figure 22: AC Input Switchgear
40
Table 14: Components of the AC Input Switchgear
40
Output Switchgear
41
Figure 23: DC Output Switchgear (View from Below)
41
Figure 24: DC Output Switchgear (View from Above)
41
Table 15: Components of the DC Output Switchgear
42
Ctrl_Com
43
Figure 25: Position of the CTRL_COM in the Hypercharger
43
Display Including RFID Reader
45
Figure 27: Display Module
45
Table 16: Display Properties
45
Ctrl_Ext
46
Figure 28: Position of the CTRL_EXT in the Hypercharger
46
Additional Options
47
Cooling Unit
47
Figure 29: Cooling Unit for One Cooled Charging Cable (Optional)
47
Emergency Stop Switch
48
External Emergency Stop
48
Figure 30: Position of the External Emergency Stop Relay in the Hypercharger
48
Crash Sensor
49
Figure 31: Connection Options for External Emergency Stop
49
Door Contact Switch
50
Credit Card Terminal
50
Barrier-Free Hypercharger
50
Figure 32: Dimensions of the Barrier-Free Hypercharger (in MM)
50
Packaging, Transport and Storage
51
Packaging
51
Figure 33: HYC400 Cardboard Packaging
51
Figure 34: HYC400 Wood Packaging
52
Table 17: Weight Calculation for HYC400
52
Transport and Storage
53
Figure 35: Vertical Transport with Forklift
53
Figure 36: Position of the Lifting Eyes and Maximum Lifting Strap Angle
54
Unpacking the Hypercharger
55
Figure 37: Procedure for Unpacking the Hypercharger
56
Mechanical and Electrical Installation
58
Design of the Supply
58
Site Preparation
60
Figure 38: Recommended Minimum Distances for Site Preparation
60
Placing the Concrete Foundation
62
Figure 39: Hypercharger Concrete Foundation (Dimensions in CM)
62
Figure 40: HYC400 on Concrete Foundation
63
Figure 41: Mains Cable Bending Radius
64
Table 18: Dimensions
64
Fastening the Base to the Foundation
65
Figure 42: Packaging of Base Including Cable Entry Plate
65
Figure 43: Base Including Cable Entry Plate (in MM)
65
Figure 44: Alignment of Base on the Foundation
66
Table 19: Available Cable Glands on the Hypercharger Base
66
Figure 45: Distances between the Base and the External Dimensions of the HYC400
67
Table 20: Distances from Base to External Dimensions of HYC400
67
Preparing the Mains Cable
68
Figure 46: Cable Jig for Preparing the Mains Cable
68
Attaching the Hypercharger to the Base
69
Figure 47: Tighten Cable Glands
69
Figure 48: Positioning and Attaching the HYC400 on the Base
70
Attaching the Mains Cable
71
Figure 49: Brass Sleeves on the Cable Jig
71
Figure 50: Fastening the Cable Lugs
72
Figure 51: Screw Connection of the Mains Cables to the Conductor Rails (in MM)
72
Final Steps
73
Commissioning
74
Table 21: Checks to be Carried out During Commissioning
76
Diagnosis and Parameterisation
77
Table 22: Standard IP Address of the Hypercharger
77
Error Description and Correction
78
Table 23: Error Description and Correction
78
Preventive Maintenance
79
Table 24: Annual Maintenance Work
81
Reparation and Service
82
Disposal
83
Technical Data
84
General Technical Data
84
Mechanical Data
84
Electrical Connection Data
84
Table 25: General Technical Data
84
Table 26: Mechanical Data
84
Radio Communication
85
Typical Standby Power Consumption
85
Table 27: Electrical Connection Data
85
Table 28: Frequency Bands and Transmission Levels
85
Table 29: No-Load Power Dissipation at 400 V AC
85
Declaration of Conformity
86
Table of Figures
90
List of Tables
92
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Alpitronic Hypercharger HYC400 Specifications
General
Brand
Alpitronic
Model
Hypercharger HYC400
Category
Battery Charger
Language
English
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