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Alpitronic Hypercharger HYC 50 User Manual

Alpitronic Hypercharger HYC 50
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HYC_50 Operation and Installation Guide
Hardware
Version 1-2
All rights reserved. Reproduction of this document, in whole or in part, is only permitted with the permission of alpitronic GmbH.
Operating and
Installation Guide
Hardware
hypercharger HYC_50
(50 kW)
Fast charging system for electric vehicles
for HW-Version 5.6

Table of Contents

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Alpitronic Hypercharger HYC 50 Specifications

General IconGeneral
Product TypeDC Fast Charger
Output Power50 kW
Charging StandardsCCS, CHAdeMO
Input Voltage400 V AC
Output Current125 A
Number of Charging Outlets2
Efficiency>95%
CoolingLiquid Cooling
CommunicationOCPP 1.6
Operating Temperature-30°C to +50°C
Ingress ProtectionIP54
Communication InterfaceEthernet
ProtectionOvercurrent, Overvoltage, Short Circuit

Summary

Safety Instructions

Intended Use and User Qualifications

Defines the product's intended applications and the necessary qualifications for users and installers.

Electrical and Physical Safety Precautions

Details critical safety measures for electrical hazards, electrostatic discharge, and hot surfaces during operation.

Handling and Environmental Safety

Safety notes on handling the heavy unit and general environmental considerations for safe operation.

Product Description

Product Overview and Charging Interfaces

Overview of the HYC_50, its DC power capabilities, and available charging interface types.

Exterior View and Components

Visual identification of the HYC_50's exterior components and options for custom branding.

DC Power Unit and Output Characteristics

Explains the DC power unit, its outputs, and power characteristics for charging vehicles.

Type Plate and Interior Components

Details on the unit's type plate and identification of interior components through diagrams.

Opening the Unit and Door Contactor

Instructions for opening the HYC_50 unit and the function of its door contact switches.

Additional Options: Colors and Credit Card Terminal

Information on customization options like housing colors and the integration of credit card payment terminals.

Packaging, Transport, and Storage

Handling and Storage Guidelines

Guidelines for proper packaging, safe handling during transport, and conditions for storage.

Installation and Commissioning

Mechanical Installation Overview

Overview of mechanical installation, site compliance, and general requirements.

Location Selection and Clearances

Guidelines for selecting an installation location, including minimum clearances for airflow and maintenance access.

Mounting Frame and Cable Installation

Procedures for positioning the mounting frame and installing the connection cable into the unit.

Electrical Installation and Mains Connection

Guidelines for electrical installation, cable dimensioning, protective devices, and connecting mains cables.

Circuit Diagram and Surge Protection

Electrical schematic and surge protection features for the HYC_50.

Pre-Commissioning Checks and Protocol

Checklist for essential pre-commissioning checks and the protocol for recording commissioning steps.

Diagnosis and Parameterization

Diagnosis and Parameterization Procedures

Procedures for diagnosing faults and parameterizing the HYC_50 using its web interface and IP address.

Operation of the HYC_50

Starting the Charging Process: Authentication

Steps for initiating a charging session, starting with user authentication methods.

Charging Plug Selection and Connection

Guide on selecting the appropriate charging connector and physically connecting it to the vehicle.

Monitoring the Charging Process

Information displayed during an active charging session, including overview and detailed views.

Stopping the Charging Process and Unplugging

Procedures for safely stopping a charging session, including re-authentication and unplugging the connector.

Procedure for Error Messages

Guidance on how to handle various error messages that may appear during operation.

Fault Description and Correction

Troubleshooting Common Faults

A table listing common faults, their possible causes, and troubleshooting steps for resolution.

Maintenance

Scheduled Maintenance Tasks Overview

Outlines regular maintenance tasks, their execution, and recommended intervals for the charging station.

Component Checks and Protection Review

Procedures for checking protective measures, component integrity, screw torques, and electrical safety.

Filter Replacement and Plug Inspection

Procedures for replacing air filter inserts and inspecting charging cable contacts and plugs.

Overvoltage Protection Check

Instructions on how to check the function display of the overvoltage protection device for proper operation.

Repair and Service

Repair Guidelines and Support Contact

Guidelines for authorized repair procedures, training, and contact information for support and spare parts.

Disposal

Environmental Disposal Information

Information on the environmentally sound disposal of the hypercharger and its packaging according to WEEE directives.

Technical Data

General Technical and Environmental Specifications

Lists general technical specifications like protection class, operating temperature, and environmental ratings.

Electrical Connection and Power Specifications

Details electrical connection parameters, power consumption, and wireless connectivity specifications.

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