Alpitronic Hypercharger HYC 50

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HYC_50 – Operation and Installation Guide

Hardware

Version 1-2

Content

Main Page

Table of Contents6
Content6
Figures8
Tables9
Safety Instructions11
Intended Use11
User11
Safety Instructions for Installation and Maintenance12
Product Description14
Figure 1: HYC_50 with Open Front Door (Example with Two DC Charging Cables)14
Table 1: Overview DC Power and Options HYC_5014
Figure 2: HYC_50 with Two DC Charging Cables15
Charging Interfaces16
Table 2: Charging Interfaces16
Table 3: Possible Combinations of Charging Interfaces16
DC-Power Unit / Power Outputs17
Figure 3: DC Power Characteristics in Different Configurations17
Type Plate18
Figure 4: Example of a Type of Plate Without Calibration Conformity for HYC_5018
Exterior View19
Figure 5: Elements of the HYC_5019
Opening the HYC_5020
Figure 6: Locking Lid of the HYC_5020
Figure 7: Front Door Locking Mechanism20
Door Contactor21
Interior View22
Figure 8: Interior View of the HYC_5022
Figure 9: Interior View Front HYC_50 (Backside)23
Table 4: Components of the HYC_5024
Additional Options25
Colors HYC_5025
Credit Card Terminal25
Figure 10: Contactless Credit Card Terminal (Model COR A20)25
Packaging, Transport, and Storage26
Packaging26
Transport, Handling, and Storage26
Unpacking the HYC_5026
Figure 11: Packed HYC_5026
HYC_50 Installation and Commissioning27
Mechanical Installation of the HYC_5027
Mounting the Stand27
Charging Cable Lengths28
Figure 12: Mounting the Stand HYC_5028
Figure 13: Cable Length for the Two DC Outputs of the HYC_50 with Cable Management28
Location Selection29
Figure 14: Recommended Minimum Distances for Site Selection29
Figure 15: Installation Height (Barrier-Free) and Minimum Distances for Supply Air and Exhaust30
Positioning of Mounting Frame HYC_5031
Mounting the HYC_5032
Mounting Preparation32
Figure 16: Cable Gland32
Table 5: Load Table for Fischer Dowels/Anchors32
Figure 17: Strain Relief for Different Cable Diameters33
Installation of the Connection Cable in the Cable Inlet34
Table 6: Assembly Steps HYC_6038
Electrical Installation39
Circuit Diagram HYC_5040
Figure 18: Circuit Diagram of the HYC_5040
Connecting the Mains Cables41
Table 7: Recommended Cross-Sections41
Surge Protection42
Checks before Switching on for the First Time42
Table 8: Checks before Commissioning42
Commissioning Protocol43
Diagnosis and Parameterization46
Table 9: Default IP Address of the HYC_5046
Operation of the HYC_5047
Starting the Charging Process47
Authentication47
Figure 19: Authentication47
Figure 20: Overview of the Authentication Options48
Figure 21: Authentication Process49
Figure 22: Overview User Guide Per Authentication Option50
Charging Plug Selection51
Figure 23: Charging Plug Selection51
Figure 24: Language Selection52
Plugging in the Charging Cable53
Figure 25: Plugging in the Charging Cable53
During the Charging Process54
Charging Overview54
Figure 26: Initializing54
Figure 27: Overview of Charging Process55
Figure 28: Detailed Loading Overview56
Figure 29: Load Second Vehicle57
Stop Charging Process58
Wake Screen58
Stop Charging58
Figure 30: Charging Overview with Two Active Charging Processes58
Figure 31: Stop Charging59
Figure 32: Authentication to Stop Charging Process60
Figure 33: Process Charging Stop60
Figure 34: Unplug the Charging Connector61
Procedure for Error Messages62
Authentication Failed62
Figure 35: Authentication Failed62
Charging Plug Defective63
Figure 36: Charging Plug Defective63
Error During Communication Setup64
Figure 37: Error During Communication Setup64
Connector Locking Failed65
Figure 38: Connector Locking Failed65
The Vehicle Signals an Error66
Figure 39: Vehicle Error66
Fault Description and Correction67
Table 10: Fault Description and Correction67
Maintenance68
Overview of the Maintenance Work68
Function Test of the Main Switch68
Table 11: Regular Maintenance Work68
Review of the Protective Measures69
Figure 40: Main Switch with Connected Cables69
Figure 41: Digital Multimeter for Voltage Free Testing69
Checking Cleanliness and Condensation70
Checking the Screws70
Replacing the Air Filter Inserts70
Figure 42: Air Filter Inlet70
Table 12: Torque of Components70
Plug Contacts Charging Cable Set71
Figure 43: Air Filter Outlet71
Figure 44: Charging Plug Side View71
Check Overvoltage Protection72
Figure 45: Charging Plug Contactors72
Figure 46: Check of Overvoltage Protection72
Repair and Service73
Disposal74
Technical Data75
Table 13: Technical Data75
Table 14: Mechanical Data75
Table 15: Electrical Connection Data HYC_5075
Table 16: Idle Power Dissipation at 400V According to the Display Brightness76
Table 17: Frequency Bands and Transmission Levels of the HYC_5076

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