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Alto 2000 User Manual

Alto 2000
157 pages
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AMERICAN-LINCOLN
TECHNOLOGY
SMART 2000
Sweeper/scrubber
Part No. 2-86-00254 2001 Printed in theAmerican-Lincoln Technology® USA
Operator's Manual
Beginning with Serial No. 690060
All directions given in this book are as seen from the operator's position at the rear of the machine.
For new books, write to:
READ THIS BOOK
Alto U.S., Inc., 1100 Haskins Road, Bowling Green, Ohio 43402
This book has important information for the use and safe operation of this machine. Failure
to read this book prior to operating or attempting any service or maintenance procedure to
your machine could result in injury to you or to other personnel; damage to the machine or to
other property could occur as well. you must have training in the operation of this machine
before using it. If you or your operator (s) cannot read English, have this manual explained
fully before attempting to operate this machine.
Si Ud. o sis operadores no pueden leer el Inglés, se hagen explicar este manual completamente
antes de tratar el manejo o servicio de esta máquina.

Table of Contents

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Alto 2000 Specifications

General IconGeneral
BrandAlto
Model2000
CategoryScrubber
LanguageEnglish

Summary

Read This Book

Important Safety and Operation Information

Important safety and operation information. Failure to read could cause injury or damage.

Specifications

Machine Dimensions

Visual representation and dimensions of the machine's physical structure.

Standard Hardware & Torque Values

Table of standard hardware sizes and their corresponding torque values.

Hydraulic Torque Requirements

Torque specifications for hydraulic hoses and fittings based on dash size.

Decimal - Metric Conversion Table

Conversion table for fractions, decimals, and millimeters.

Machine Preparation

Preparing the Machine for Operation (IC Engine Powered)

Steps for preparing IC engine-powered machines for initial use.

Battery Powered Machine Preparation

Procedures for preparing battery-powered machines, including battery installation.

Safety Instructions

General Safety Warnings

Explanation of hazard and caution statement symbols used throughout the manual.

Operation of Controls and Gauges

Basic Controls and Indicators

Light switch, horn button, key switch, and hour meter functions.

Battery Status Indicators

Battery condition meter and low voltage warning light.

Operator Adjustments

How to adjust the operator's seat position for comfort.

Sweeping and Cleaning Controls

Switches for brooms, scrub deck, squeegee, and solution control.

Warning Lights and Brakes

Recovery high light, low solution light, parking brake, and turn signals.

Driving and System Controls

Accelerator pedal, back-up alarm, and filter panel knob.

Hopper and Broom Access Controls

Main broom door access and hopper lift switch.

ESP System Operating Instructions

The Scrubbing System - How It Works

Explains the operation of standard and recycling scrubbing systems.

The ESP Recycling System On/Off Switch (Option)

Controls the activation of the ESP recycling system.

The Recovery or ESP System - How It Works

Details the process of the recycling system's operation.

Operating Instructions

Before Starting the Machine

Pre-operation checks and setup steps.

Pre-Start Checklist

Daily checks to perform before starting the engine.

Starting Battery Machines

Procedure for starting battery-powered models.

Post-Operation Checklist

Checks to perform after the machine has been turned off.

Service Chart

Every Eight (8) Hours or Daily Check and Clean/Adjust

Daily maintenance tasks for proper operation.

100 Hour Maintenance Checklist

Maintenance tasks required every 100 hours.

250 Hour Maintenance Checklist

Maintenance tasks required every 250 hours.

Helpful Hints for Cleaning Operation

Service Precautions

General Service Safety Warnings

Essential safety advice before performing maintenance or repairs.

Service Instructions

Sweeping System Service

Maintenance and replacement of main and side brooms.

Main Broom

Instructions for adjusting and replacing the main broom.

Side Brooms Service

Maintenance and replacement for side broom components.

Hopper Service

Maintenance for hopper, dust control filter, and dust flaps.

Dust Control Filter

Checking, cleaning, and replacing the dust control filter.

Dust Flaps

Inspecting and adjusting the dust flaps for proper function.

Parking Brake Service

Procedures for adjusting the parking brake system.

Adjusting the Foot Throttle Switch

Adjusting the foot throttle switch for proper operation.

General Machine Maintenance

Filling the Hydraulic Reservoir

Steps for correctly filling the hydraulic fluid reservoir.

Cleaning the Hydraulic System

Procedure for flushing and cleaning the hydraulic system.

Replacing the Return Filter Element

Instructions for replacing the hydraulic return filter element.

Replacing the Scrub Brush

How to replace the scrub brush.

Adjusting the Scrub Deck

Adjusting the scrub deck for optimal performance.

Solution Control (Non-Recycling or Standard)

Operation of the solution control knob for standard systems.

Solution Control (Recycling or ESP System)

Operation of the solution control lever for recycling systems.

Recycling Pump ESP System

Information on the recycling pump system.

Recycling Pump Storage

Storage recommendations for the recycling pump.

Rear Squeegee

Service procedures for the rear squeegee.

Squeegee Caster Wheels

Maintenance of squeegee caster wheels.

Emptying the Recovery Tank

How to drain the recovery tank.

Ordering Parts

Electrical Schematic (Battery)

Connection - Harness Routing (Battery)

Hydraulic Schematic (Battery)

Main Broom Assembly - Parts List

Main Broom Baffle and Flaps - Parts List

Side Broom (12 & 36V) - Parts List

Hopper Assembly (12V &36V Battery) - Parts List

Scrub Deck Actuator Assembly - Parts List

Scrub Deck Assembly (40”) - Parts List

Scrub Deck Assembly (46”)

Side Squeegee (40”)

Side Squeegee (46”)

Rear Squeegee (40”) - Parts List

Rear Squeegee (46”) - Parts List

Rear Squeegee Lift System (12V & 36V) - Parts List

Swing Squeegee Support- Parts List

Solution Tank- Parts List

Solution Control- Parts List

Recovery Tank- Parts List

Fwd/Rev Controls - Parts List

Brake Assembly - Parts List

Front Wheel Assembly - Parts List

Rear Wheel Assembly - Parts List

Front Cover and Latch Assembly - Parts List

Seat Assembly

Access Panels

Rollout Battery - Parts List

Dust Control - Parts List

Vac Manifold System - Parts List

Hydraulic Motor and Pump Assembly - Parts List

Motor and Pump Mounting Assembly

Hydraulic Reservoir Assembly

Hydraulic Filter and Solenoid Assembly - Parts List

Hydraulic Connection Diagram - Parts List

Power Panel (36V) - Parts List

Power Panel (36V) Cont - Parts List

Power Panel (36V) Cont - Parts List

Power Steering - Parts List

Electrical Power Panel (36V) - Parts List

Instrument Panel - Parts List

Instrument Panel (12V) - Parts List

Decals - Parts List

Back - Up Alarm (12V & 36V)

Battery Stand

ESP Recovery Option - Parts List

ESP Recovery Option

Fire Extinguisher

Light Package

Overhead Guard (OHG)

Strobe Light W/O OHG (12 & 36 VDC) - Parts List

Strobe Light W/ OHG (12 & 36 VDC) - Parts List

Seat Belt Assembly

Squeegee Wand

Pad Driver (20”)

Spray & Vac Wand (12V & 36V)

Hydraulic Kit-0760-546

Scrub Brush Assy Option

Spare Parts Kit-0760-548

Limited Warranty

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