13
TROUBLESHOOTING
A
VOID
CONTACT
WITH
THE
CHARGED
AREA
.
•N
EVER
TOUCH
THE
CHARGED
AREA
BEFORE
CONFIRMING
THAT
THE
RESIDUAL
VOLTAGE
IS
50
VOLTS
OR
LESS
.
1. S
HUT
DOWN
THE
POWER
AND
LEAVE
THE
CONTROL
BOX
FOR
10
MINUTES
.
2. M
AKE
SURE
TO
TOUCH
THE
E
ARTH
GROUND
TERMINAL
TO
RELEASE
THE
STATIC
ELECTRICITY
FROM
YOUR
BODY
(
TO
PREVENT
FAILURE
OF
THE
PC
BOARD
).
3. M
EASURE
THE
RESIDUAL
VOLTAGE
IN
THE
SPECIFIED
MEASUREMENT
POSITION
USING
A
VOM
WHILE
PAYING
ATTENTION
NOT
TO
TOUCH
THE
CHARGED
AREA
.
4. I
MMEDIATELY
AFTER
MEASURING
THE
RESIDUAL
VOLTAGE
,
DISCONNECT
THE
CONNECTORS
OF
THE
OUTDOOR
UNIT
’
S
FAN
MOTOR
. (I
F
THE
FAN
BLADE
ROTATES
BY
STRONG
WIND
BLOWING
AGAINST
IT
,
THE
CAPACITOR
WILL BE CHARGED,
CAUSING
THE
DANGER
OF
ELECTRICAL
SHOCK
.)
WARNING
POSSIBLE CAUSE
X IN ANALYSIS GUIDE INDICATE
"POSSIBLE CAUSE"
Comp discharge temp > 200F
Comp discharge temp < 105F
Comp discharge SH > 70F
Comp discharge SH < 20F
High pressure > 490psi
High pressure < 255psi
LSV SC > 12F
LSV SC < 4F
OD SSV SH > 20F
OD SSV SH < 4F
Low pressure > 185psi
Low pressure < 100psi
Requested % demand < Actual %
demand
Requested % demand > Actual %
demand
Repeated stop/start
Weak cooling
No switch cooling
Noise
Stop operation
Liquid stop valve does not fully open
XXXXX X XXXX
Gas stop valve does not fully open
XX X XXX
Line set restriction
XXXXX X XXXX
Line set length is too long
XX XXX
Blocked filter-dryer
XXXXX X XXXX
EEV coil failure
XXX X
EEV failure
XXX
High Pressure switch failure
X
Pressure sensor failure
XXXXXXX
OD control board failure
X
Discharge temp sensor failure
XXXX X X XX X
Coil temp sensor failure
XXX X X XX X
Defrost sensor failure
Liquid temp sensor failure
Ambient temp sensor failure
XXX X X XX
OD recirculation
XXX XXXX
ID recirculation
XX XXXXXX
Dirty OD Heat-exchanger
XXX XXXX
Dirty ID Heat-exchanger
X X X X XX XXX
outdoor Ambient temp is too high
XXX X XXXX
Outdoor Ambient temp is too low
X X XX XX XXX
ID suction temp is too high
XX
ID suction temp is too low
X X X X XX XXX
Mixture of non-condensible gas
XXX XX X XXXX
OD fan motor failure
XXX X XXXXX
RV failure
XX X X XXXXX
RV coil failure
XX X X XXXXX
Over charge
XXXXX X X X X X
Under charge
XXX X XX X X X
Leak
XXX X XX X X XX X
TXV failure
XXXXXXXXXXXX X X XX
TXV size is small
XXXXX X X
TXV size is big
XXXXXX X X
Compressor failure
XXX X X X XX XX
Cooling loop is not attached
XXX
Cooling loop grease is not enough
XXX
Compressor and Gas furnace are operating at the sametime
X
Low ID CFM
XX XXXXXX X
OD: 67-115F
ID: 65-85F
COOLING ANALYSIS CHART