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Amana GUIA070A40 - User Manual

Amana GUIA070A40
106 pages
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RS6620002
Revision 2
December 1998
Service
Instructions
40" 80% Gas Furnaces
GUIA, GCIA, GUIB, GCIB, GUIC, GCIC
GUID, GUIS, GCIS, GUIV & Accessories
Model and Manufacturing
numbers listed on page 4&5
This manual is to be used by qualified HVAC
technicians only. Amana does not assume
any responsibility for property damage or
personal injury for improper service
procedures done by an unqualified person.
A
higher standard of comfor
t
Heating
n
Air Conditioning
®

Table of Contents

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Summary

Service Instructions

Important Safety Information

Important Notices

Key warnings regarding unqualified personnel and Amana's liability for improper service.

Furnace Specifications

Combustion and Ventilation Air

Product Design - Gas Supply and Piping

Gas Supply and Piping

Information on gas type, input rating, and supply pressure requirements.

Product Design - Propane Gas Installation and Piping

Connecting the Gas Piping - Natural Gas

Rules for connecting natural gas piping to the furnace.

Tanks and Piping - Propane Units

Requirements for propane gas equipment, pressure, and pipe sizing.

System Operation

Sequence of Operation

Step-by-step normal operation sequence for integrated ignition controls.

Heating Timing Chart

Timing chart for normal heating operation.

Cooling Timing Chart

Timing chart for normal cooling operation.

System Operation - Abnormal Operation and Diagnostics

Abnormal Operation

Probable causes and fixes for abnormal furnace operation with diagnostic codes.

Diagnostic Signal Chart

Chart linking diagnostic light signals to specific abnormal operation conditions.

System Operation - Troubleshooting

System Operation - Radiant Sense Control

Sequence of Operation (Radiant Sense)

Normal heating and cooling sequence for 50A52 Radiant Sense ignition control.

Heating Timing Chart (Radiant Sense)

Heating timing chart for 50A52 Radiant Sense ignition control.

Cooling Timing Chart (Radiant Sense)

Cooling timing chart for 50A52 Radiant Sense ignition control.

System Operation - GUIS;GCIS Two Stage Control

Sequence of Operation (GUIS;GCIS)

Normal heating sequence for GUIS/GCIS two stage furnaces.

Cooling Timing Chart (GUIS;GCIS)

Cooling timing chart for GUIS/GCIS two stage furnaces.

Timing Charts for GUIS;GCIS Two Stage

Detailed timing charts for GUIS/GCIS two stage furnace operation.

System Operation - GUIV Variable Speed Control

Abnormal Operation (GUIV)

Probable causes and fixes for abnormal operation of GUIV furnaces.

Diagnostic Signal Chart (50 A51)

Diagnostic codes for 50A51 integrated ignition control.

System Operation - GUIV Sequence of Operation

Sequence of Operation (GUIV)

Normal heating sequence for GUIV variable speed two stage furnaces.

System Operation - GUIV Timing Charts

Timing Charts for GUIV Variable Speed Two Stage

Detailed timing charts for GUIV variable speed two stage furnace operation.

System Operation - Cooling Timing Charts

Normal Cooling Operation Timing Charts

Timing charts for normal cooling operation with different thermostat connections.

System Operation - Controls and Adjustments

Operating Instructions

Step-by-step instructions for operating the furnace.

Gas Valve Adjustment Procedures

Procedures for adjusting gas valve pressure for natural and propane gas.

Maintenance

Annual Inspection

Recommended annual inspection checklist for furnace components.

Servicing

Test Equipment

Essential test equipment required for accurate furnace diagnosis.

Heating Performance Test

Procedure for conducting a heating performance test and calculating BTU input.

Servicing - Troubleshooting

Troubleshooting Chart

Chart correlating symptoms, possible causes, test methods, and remedies.

Servicing - Basic Checks

S-1 Checking Voltage

Procedure for checking line and low voltage supply to the furnace.

S-2 Checking Wiring

Visual inspection and continuity testing of furnace wiring.

S-3 Checking Thermostat, Wiring, and Anticipator

Testing thermostat operation, wiring integrity, and heating anticipator settings.

Servicing - Gas Valve and Ignitor Checks

S-13 Checking Ignition Control Module

Checking White-Rodgers and Heatcraft ignition control modules.

Servicing - Ignition Control Module Checks

S-13 A Checking Radiant Sense Ignition Control Module

Checking the WR50A52 integrated ignition control module.

Servicing - Flame Sensor Checks

S-14 Checking Flame Sensor

Procedure for checking flame sensor micro-amp signal.

S-14 A Checking Radiant Sense Flame Sensor

Checking the radiant sense flame sensor positioning and alignment.

Servicing - Gas Pressure Checks

S-18 Checking Gas Pressure

Procedure for measuring and checking inlet and manifold gas pressures.

Servicing - Gas Pressure Adjustments

Gas Manifold Pressure Measurement and Adjustment

Procedure for measuring and adjusting gas manifold pressure.

Gas Valve Adjustment Procedures

Procedures for adjusting gas valve pressure for GUIS/GCIS/GUIV furnaces.

Wiring Diagrams

Schematics

Summary

Service Instructions

Important Safety Information

Important Notices

Key warnings regarding unqualified personnel and Amana's liability for improper service.

Furnace Specifications

Combustion and Ventilation Air

Product Design - Gas Supply and Piping

Gas Supply and Piping

Information on gas type, input rating, and supply pressure requirements.

Product Design - Propane Gas Installation and Piping

Connecting the Gas Piping - Natural Gas

Rules for connecting natural gas piping to the furnace.

Tanks and Piping - Propane Units

Requirements for propane gas equipment, pressure, and pipe sizing.

System Operation

Sequence of Operation

Step-by-step normal operation sequence for integrated ignition controls.

Heating Timing Chart

Timing chart for normal heating operation.

Cooling Timing Chart

Timing chart for normal cooling operation.

System Operation - Abnormal Operation and Diagnostics

Abnormal Operation

Probable causes and fixes for abnormal furnace operation with diagnostic codes.

Diagnostic Signal Chart

Chart linking diagnostic light signals to specific abnormal operation conditions.

System Operation - Troubleshooting

System Operation - Radiant Sense Control

Sequence of Operation (Radiant Sense)

Normal heating and cooling sequence for 50A52 Radiant Sense ignition control.

Heating Timing Chart (Radiant Sense)

Heating timing chart for 50A52 Radiant Sense ignition control.

Cooling Timing Chart (Radiant Sense)

Cooling timing chart for 50A52 Radiant Sense ignition control.

System Operation - GUIS;GCIS Two Stage Control

Sequence of Operation (GUIS;GCIS)

Normal heating sequence for GUIS/GCIS two stage furnaces.

Cooling Timing Chart (GUIS;GCIS)

Cooling timing chart for GUIS/GCIS two stage furnaces.

Timing Charts for GUIS;GCIS Two Stage

Detailed timing charts for GUIS/GCIS two stage furnace operation.

System Operation - GUIV Variable Speed Control

Abnormal Operation (GUIV)

Probable causes and fixes for abnormal operation of GUIV furnaces.

Diagnostic Signal Chart (50 A51)

Diagnostic codes for 50A51 integrated ignition control.

System Operation - GUIV Sequence of Operation

Sequence of Operation (GUIV)

Normal heating sequence for GUIV variable speed two stage furnaces.

System Operation - GUIV Timing Charts

Timing Charts for GUIV Variable Speed Two Stage

Detailed timing charts for GUIV variable speed two stage furnace operation.

System Operation - Cooling Timing Charts

Normal Cooling Operation Timing Charts

Timing charts for normal cooling operation with different thermostat connections.

System Operation - Controls and Adjustments

Operating Instructions

Step-by-step instructions for operating the furnace.

Gas Valve Adjustment Procedures

Procedures for adjusting gas valve pressure for natural and propane gas.

Maintenance

Annual Inspection

Recommended annual inspection checklist for furnace components.

Servicing

Test Equipment

Essential test equipment required for accurate furnace diagnosis.

Heating Performance Test

Procedure for conducting a heating performance test and calculating BTU input.

Servicing - Troubleshooting

Troubleshooting Chart

Chart correlating symptoms, possible causes, test methods, and remedies.

Servicing - Basic Checks

S-1 Checking Voltage

Procedure for checking line and low voltage supply to the furnace.

S-2 Checking Wiring

Visual inspection and continuity testing of furnace wiring.

S-3 Checking Thermostat, Wiring, and Anticipator

Testing thermostat operation, wiring integrity, and heating anticipator settings.

Servicing - Gas Valve and Ignitor Checks

S-13 Checking Ignition Control Module

Checking White-Rodgers and Heatcraft ignition control modules.

Servicing - Ignition Control Module Checks

S-13 A Checking Radiant Sense Ignition Control Module

Checking the WR50A52 integrated ignition control module.

Servicing - Flame Sensor Checks

S-14 Checking Flame Sensor

Procedure for checking flame sensor micro-amp signal.

S-14 A Checking Radiant Sense Flame Sensor

Checking the radiant sense flame sensor positioning and alignment.

Servicing - Gas Pressure Checks

S-18 Checking Gas Pressure

Procedure for measuring and checking inlet and manifold gas pressures.

Servicing - Gas Pressure Adjustments

Gas Manifold Pressure Measurement and Adjustment

Procedure for measuring and adjusting gas manifold pressure.

Gas Valve Adjustment Procedures

Procedures for adjusting gas valve pressure for GUIS/GCIS/GUIV furnaces.

Wiring Diagrams

Schematics

Amana GUIA070A40 Specifications

General IconGeneral
ModelGUIA070A40
TypeGas Furnace
Efficiency Rating80% AFUE
Blower MotorMulti-speed
Fuel TypeNatural Gas
StagesSingle Stage
Blower Motor TypePSC
Heat Exchanger MaterialAluminized Steel
Weight120 lbs
Heating Capacity70, 000 BTU

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