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Amana GUIA115A50 User Manual

Amana GUIA115A50
106 pages
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RS6620002
Revision 2
December 1998
Service
Instructions
40" 80% Gas Furnaces
GUIA, GCIA, GUIB, GCIB, GUIC, GCIC
GUID, GUIS, GCIS, GUIV & Accessories
Model and Manufacturing
numbers listed on page 4&5
This manual is to be used by qualified HVAC
technicians only. Amana does not assume
any responsibility for property damage or
personal injury for improper service
procedures done by an unqualified person.
A
higher standard of comfor
t
Heating
n
Air Conditioning
®

Table of Contents

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Amana GUIA115A50 Specifications

General IconGeneral
BrandAmana
ModelGUIA115A50
CategoryFurnace
LanguageEnglish

Summary

IMPORTANT SAFETY INFORMATION

IMPORTANT NOTICES

Key safety advisories and warnings for handling the appliance and service procedures.

PRODUCT IDENTIFICATION

MODEL AND MANUFACTURING NUMBERS

Lists specific model and manufacturing numbers for part identification and service requests.

SAFETY AND OPERATING INSTRUCTIONS

READ BEFORE OPERATING

Crucial safety guidelines and instructions to follow before operating the furnace for the first time.

WHAT TO DO IF YOU SMELL GAS

Provides immediate steps to take in case of a gas leak to ensure safety and prevent hazards.

FURNACE SPECIFICATIONS

BLOWER PERFORMANCE SPECIFICATIONS

SINGLE STAGE BLOWER PERFORMANCE

Provides CFM and temperature rise data vs. external static pressure for single-stage furnace operation.

BLOWER PERFORMANCE SPECIFICATIONS - TWO STAGE

TWO STAGE - VARIABLE SPEED: COOLING SPEED CHARTS

Displays cooling speed CFM data for variable speed two-stage furnaces based on static pressure.

BLOWER PERFORMANCE SPECIFICATIONS - TWO STAGE VARIABLE SPEED

TWO STAGE - VARIABLE SPEED: CONTINUOUS FAN SPEED CHARTS

Provides CFM data for continuous fan operation across heating and cooling modes for variable speed furnaces.

TWO STAGE - VARIABLE SPEED: HEATING SPEED CHARTS

Displays heating speed CFM and temperature rise data for variable speed two-stage furnaces.

COMBUSTION AND VENTILATION AIR REQUIREMENTS

AIR REQUIREMENTS

Details the necessity of adequate fresh air supply for proper furnace combustion and ventilation.

PRODUCT DESIGN - GAS SUPPLY AND PIPING

GAS SUPPLY AND PIPING

Details gas type, input rating, and supply pressure requirements for furnace operation.

PRODUCT DESIGN - ELECTRICAL WIRING

ELECTRICAL WIRING SAFETY

Emphasizes safety precautions for electrical connections, including polarization and grounding.

PRODUCT DESIGN - THERMOSTAT AND DEHUMIDISTAT WIRING

SYSTEM OPERATION

SEQUENCE OF OPERATION

Outlines the step-by-step sequence for normal heating operation with integrated ignition controls.

SYSTEM OPERATION - ABNORMAL OPERATION

ABNORMAL OPERATION

Lists probable causes of furnace malfunctions and how to troubleshoot them using diagnostic codes.

DIAGNOSTIC SIGNAL CHART (50A50/HSI 1-1A)

Provides a chart linking diagnostic light codes to specific abnormal operation issues for 50A50/HSI 1-1A controls.

DIAGNOSTIC SIGNAL CHART (HSI-2)

Provides a chart linking diagnostic light codes to specific abnormal operation issues for HSI-2 controls.

SYSTEM OPERATION - ABNORMAL OPERATION AND OTHER ITEMS

ABNORMAL OPERATION (HSI-2)

Details probable causes of furnace malfunctions for HSI-2 integrated ignition controls.

SYSTEM OPERATION - TROUBLESHOOTING

TROUBLESHOOTING CHART (HSI-2)

A chart correlating abnormal symptoms, LED codes, faults, causes, and corrective actions for HSI-2 controls.

SYSTEM OPERATION - 50A52 RADIANT SENSE

ABNORMAL OPERATION (50A52)

Lists probable causes and troubleshooting steps for abnormal operation with 50A52 controls.

SYSTEM OPERATION - GUIS/GCIS TWO STAGE

SEQUENCE OF OPERATION (GUIS/GCIS)

Details the normal heating sequence for GUIS/GCIS two-stage furnaces with 50A51-215 controls.

SYSTEM OPERATION - GUIS/GCIS TIMING CHARTS

SYSTEM OPERATION - GUIS/GCIS ABNORMAL OPERATION

ABNORMAL OPERATION (GUIS/GCIS)

Lists probable causes for abnormal operation in GUIS/GCIS two-stage furnaces using 50A51-215 controls.

DIAGNOSTIC SIGNAL CHART (50A51)

Links diagnostic light codes to abnormal operations for 50A51 integrated ignition control.

SYSTEM OPERATION - GUIV VARIABLE SPEED

SEQUENCE OF OPERATION (GUIV)

Details the normal heating sequence for GUIV variable speed two-stage furnaces with 50A51-255 controls.

SYSTEM OPERATION - GUIV TIMING CHARTS

SERVICING - DIAGNOSIS AND TESTING

HEATING PERFORMANCE TEST

Explains how to conduct a heating performance test by calculating BTU input and clocking the gas meter.

SERVICING - TROUBLESHOOTING GUIDE

POSSIBLE CAUSE ANALYSIS GUIDE

A chart correlating furnace complaints, symptoms, possible causes, test methods, and remedies.

SERVICING - ELECTRICAL TESTS

S-1 CHECKING VOLTAGE

Procedure for measuring line and low voltage to verify proper power supply and operation.

S-3 CHECKING THERMOSTAT, WIRING, AND ANTICIPATOR

Steps for testing thermostat operation, wiring integrity, and heating/cooling anticipator settings.

SERVICING - LIMIT CONTROLS

S-5 CHECKING PRIMARY LIMIT CONTROL

Instructions for testing the primary limit control for continuity and proper operation.

S-6 CHECKING AUXILIARY LIMIT CONTROL

Procedure for testing the manual reset auxiliary limit control for continuity and proper function.

SERVICING - SAFETY SWITCHES

S-7 CHECKING FLAME ROLLOUT SWITCH

Steps for checking the flame rollout switch for continuity and proper operation.

S-8 CHECKING PRESSURE SWITCH

Procedure for testing the pressure switch to detect partial or blocked flues and ensure proper venting.

SERVICING - BLOWER MOTORS

S-9 CHECKING AIR CIRCULATOR BLOWER MOTOR OR INDUCED DRAFT BLOWER MOTOR

Instructions for testing blower motors for continuity and ground faults.

SERVICING - MOTORS AND CAPACITORS

S-10 CHECKING CAPACITOR

Procedures for testing capacitors using resistance and capacitance checks.

SERVICING - IGNITION COMPONENTS

S-11 CHECKING GAS VALVE (Redundant)

Procedure for checking the gas valve coils for continuity and resistance.

S-13 CHECKING IGNITION CONTROL MODULES

Guide for checking White-Rodgers 50A50/50A51 and Heatcraft HSI 1-1A/HSI-2 ignition controls.

SERVICING - IGNITION CONTROL MODULES

S-13A CHECKING WR50A52 INTEGRATED IGNITION CONTROL MODULE (RADIANT SENSE)

Specific troubleshooting for WR50A52 modules with radiant sense flame sensors, including polarity checks.

SERVICING - FLAME SENSING

S-14 CHECKING FLAME SENSOR

Procedure for checking flame sensor operation, micro-amp readings, and cleaning.

SERVICING - GAS PRESSURE

S-18 CHECKING GAS PRESSURE

Procedures for measuring and adjusting inlet gas supply pressure with a manometer.

SERVICING - GAS PRESSURE ADJUSTMENT

WIRING DIAGRAMS

SCHEMATICS

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