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Amana RHE**A2 Series - User Manual

Amana RHE**A2 Series
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Amana
Fayetteville, TN 37334
!
RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.
ATTENTION INSTALLING PERSONNEL
As a professional installer you have an obligation to
know the product better than the customer. This
includes all safety precautions and related items.
Prior to actual installation, thoroughly familiarize
yourself with this Instruction Manual. Pay special
attention to all safety warnings. Often during installation
or repair it is possible to place yourself in a position
which is more hazardous than when the unit is in
operation.
Remember, it is your responsibility to install the product
safely and to know it well enough to be able to instruct
a customer in its safe use.
Safety is a matter of common sense...a matter of
thinking before acting. Most dealers have a list of
specific good safety practices...follow them.
The precautions listed in this Installation Manual should
not supersede existing practices but should be
considered as supplemental information.
®
Table of Contents
ATTENTION INSTALLING PERSONNEL ..................... 1
Safety Guidelines .........................................................2
General...........................................................................2
SHIPPING AND HANDLING .....................................................
2
LOCATION AND CLEARANCES .............................................
2
ROOFTOP INSTALLATION .....................................................
2
APPLICATION NOTE ...............................................................
2
Refrigerant Piping......................................................... 3
REFRIGERANT LINE SIZING .................................................
3
ROUTING REFRIGERANT LINES ..........................................
3
FILTER DRIER INSTALLATION ...............................................
3
SWEAT CONNECTIONS .........................................................
3
Safe Refrigerant Handling ........................................... 3
LEAK TESTING........................................................................
4
SYSTEM EVACUATION...........................................................
4
Electrical Connections .................................................5
System Startup .............................................................6
PRELIMINARY CHARGE ADJUSTMENT ...............................
6
FINAL CHARGE ADJUSTMENT .............................................
6
TROUBLESHOOTING .............................................................
7
Defrost System ............................................................. 7
GENERAL ................................................................................
7
TIME AND TEMPERATURE DEFROST CONTROL ...............
7
DEMAND DEFROST CONTROL .............................................
8
System Checklist ..........................................................9
Thermostat Connections ........................................... 10
June 1999 (2) 10845803
RHE**A2*
REMOTE HEAT PUMPS
Installation Instructions
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Summary

Safety Guidelines and General Installation

General Installation Information

Covers manual scope, unit handling, and general installation advice.

Location and Clearances

Details outdoor unit placement, minimum clearances, and rooftop installation guidelines.

Application Note

Notes on indoor equipment and ductwork adequacy for proper performance.

Refrigerant System Installation

Refrigerant Line Sizing and Routing

Guidance on line sizing, routing, insulation, and protection to ensure performance.

Filter Drier and Sweat Connections

Instructions for filter drier installation and making proper sweat connections.

Safe Refrigerant Handling and Leak Testing

Critical safety practices for handling refrigerants and performing leak tests.

Electrical Connections and System Startup

Electrical Connections

Details wiring requirements, grounding, thermostat connections, and safety precautions.

System Startup Procedures

Guides for preliminary and final charge adjustment, including cooling and heating operation.

Defrost System Operation

Defrost System Overview

Explains the two types of defrost controls and their operation.

Time and Temperature Defrost Control

Details operation and adjustment of time and temperature defrost controls.

Demand Defrost Control

Describes defrosting based on coil temperature and last defrost cycle duration.

System Checklist and Thermostat Connections

System Checklist

A comprehensive checklist for verifying proper installation and operation.

Thermostat Wiring Diagrams

Illustrates thermostat wiring for various configurations with indoor blower coils.

Overview

This document outlines the installation and maintenance procedures for Amana RHE**A2* Remote Heat Pumps, designed for heating and air conditioning applications. It emphasizes safety, proper installation techniques, and routine checks to ensure optimal performance and longevity of the unit.

Function Description

The Amana RHE**A2* Remote Heat Pump is a split-system unit designed for both heating and cooling residential and commercial spaces. It operates by transferring heat between the indoor and outdoor environments. In cooling mode, it extracts heat from the indoor air and releases it outdoors. In heating mode, it extracts heat from the outdoor air and transfers it indoors. The system utilizes R-22 refrigerant and requires careful handling and installation in accordance with EPA regulations. The outdoor unit is factory-charged with R-22, sufficient for a matching indoor blower coil or A-coil plus 25 feet of 3/8-inch liquid line, with adjustments needed for different line lengths. The system integrates with an indoor blower coil and a thermostat to regulate indoor temperature. Defrost cycles are managed by either a time and temperature-based control or a demand defrost control, ensuring efficient operation in colder climates. Electrical connections are critical for the unit's operation, requiring proper grounding and adherence to local and national electrical codes.

Usage Features

The heat pump offers versatile usage, providing both cooling and heating capabilities. For cooling operation, the room thermostat should be set to COOL and the fan switch to AUTO, with the temperature control set well below the room temperature. For heating, the thermostat should be set to HEAT and the fan switch to AUTO, with the temperature control set well above the room temperature. The system's performance is influenced by outdoor temperature, and specific charge adjustments are detailed for both matching and non-matching indoor coil systems. For systems with expansion valves indoors, subcooling measurements are used to adjust the refrigerant charge, aiming for 9°F to 13°F subcooling at stabilized cooling conditions and outdoor temperatures of 60°F or higher. For orifice or cap tube indoor coils, superheat measurements are used, with the target superheat varying based on outdoor temperature as indicated in a provided chart.

The unit's defrost system is crucial for maintaining heating efficiency in cold weather. Two types of defrost controls are available: time and temperature defrost control, and demand defrost control. The time and temperature control initiates defrost based on coil temperature and compressor run time, which is factory-set at 90 minutes but adjustable to 30 or 60 minutes. The demand defrost control adjusts the run time between defrost periods automatically, ranging from 30 to 360 minutes, based on coil temperature and the length of the last defrost cycle. These controls ensure that ice buildup on the outdoor coil is managed effectively, preventing performance degradation.

Electrical connections are straightforward but require careful attention to detail. The unit is designed for single-phase reciprocating compressors, and hard start components may be required, especially with indoor coils that have thermal expansion valves. The thermostat connections are critical for proper system control, with various approved thermostat models listed. The system supports different electric heat staging configurations, allowing for flexible integration with electric heaters to meet specific heating loads, as determined by Manual J or Right-J calculations.

Maintenance Features

Regular maintenance is essential for the heat pump's efficient and safe operation. The installation instructions emphasize several key maintenance-related checks and procedures. Prior to initial startup, it is crucial to connect electrical power to the unit for four hours if it has a crankcase heater, to prevent compressor damage. The refrigerant lines must be properly sized, routed, and insulated, with a filter drier installed in the liquid line as per instructions to maintain refrigerant purity and system integrity. All sweat connections must be carefully brazed, quenched, and leak-tested using dry nitrogen, never oxygen or flammable gases, to prevent explosions and ensure a leak-free system. System evacuation to 250 microns or less is critical to remove moisture and non-condensibles, which can severely impact performance and lifespan.

During troubleshooting, the first steps always involve checking for clean coils, clean filters, and proper airflow. Indoor airflow should be between 350 to 450 CFM per ton of cooling capacity. Establishing proper indoor airflow can often be done by measuring heating temperature rise. If further information is needed, the Remote Heat Pump Service Manual is recommended.

A comprehensive system checklist is provided to guide installers through critical checks before leaving the job site. This includes verifying that the condenser fan blade rotates freely, refrigerant tubing is properly supported and free from rubbing, indoor and outdoor sections are level and properly supported, and all electrical connections are tight. It also covers checking the compressor sound, indoor blower motor amperage, and ensuring all access panels are installed and secured. The checklist also includes verifying control function, voltage within tolerance, and proper air flow across the indoor coil. Finally, it ensures that the owner understands the unit's operation, thermostat usage, filter location and cleaning schedule, and knows whom to contact for service. The User's Guide must be filled out and left with the owner.

For servicing the defrost system, specific procedures are outlined to rapidly advance through a defrost cycle. This involves placing jumper wires on the defrost control board to simulate conditions that trigger a faster defrost, allowing technicians to quickly verify its functionality. After servicing, all jumper wires must be removed, and panels replaced. These detailed steps ensure that the unit remains in optimal condition and operates safely throughout its lifespan.

Amana RHE**A2 Series Specifications

General IconGeneral
SEERUp to 16
RefrigerantR-410A
CompressorScroll
CabinetGalvanized Steel
CoilAll-Aluminum Evaporator Coil
Cooling Capacity (BTU/h)24, 000 - 60, 000
Heating Capacity (BTU/h)24, 000 - 60, 000
Warranty10-year limited parts warranty

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