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Amazone ZG-B 5500 Drive User Manual

Amazone ZG-B 5500 Drive
176 pages
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Operating Manual
az
ZG-B 5500 Special / Super / Drive
ZG-B 8200 Special / Super / Drive
Trailed spreader
MG5160
BAG0003.18
01.19
Printed in Germany
Please read this operating
manual before first commi
s-
sioning.
Keep it in a safe place for
fu
ture use.
en

Table of Contents

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Amazone ZG-B 5500 Drive Specifications

General IconGeneral
BrandAmazone
ModelZG-B 5500 Drive
CategorySpreader
LanguageEnglish

Summary

Operating Manual

Trailed Spreader

Identifies the machine as a trailed spreader.

Identification Data

General Safety Instructions

Obligations and Liability

Defines operator and user duties for safe machine operation.

Danger from Residual Energy

Identifies hazards from stored mechanical, hydraulic, or electrical energy.

Maintenance and Repair Work, Fault Elimination

Procedures for timely maintenance, inspection, and fault correction.

MD 096

Danger from high-pressure hydraulic fluid leaks.

MD 102

Danger from intervention due to unintentional start-up.

MD 174

Danger from unintended continued movement of the machine.

Safety Information for the Operator

General warnings and precautions for safe machine operation.

General Safety and Accident Prevention Information

Comply with national regulations and machine labels.

Connecting and Disconnecting the Machine

Safety procedures for attaching and detaching the machine.

Machine Transportation

Safety checks and compliance with road traffic regulations.

Electrical System

Safety guidelines for working on electrical components.

Brake System

General safety, checks, and procedures for brake systems.

Pneumatic Braking System

Specific procedures for coupling/uncoupling pneumatic brakes.

Fertiliser Spreader Operation

Safety during filling, operation, and checks.

Universal Joint Shaft Operation

Safety precautions for operating PTO shafts.

Cleaning, Maintenance and Repairs

Safety instructions for carrying out cleaning and repair work.

Loading

Loading and Unloading with a Tractor

Safety and coupling procedures for tractor-based loading.

Loading Using a Lifting Crane

Procedures and safety for lifting the machine with a crane.

Product Description

Safety and Protection Equipment

Details on PTO shaft guards, guard tubes, and plates.

Danger Areas

Identifies hazardous zones around the machine during operation.

Payload

Calculations and limits for permissible payload and axle loads.

Structure and Function

Coupling the Brake System

Step-by-step procedures for connecting pneumatic brakes.

Uncoupling the Brake System

Step-by-step procedures for disconnecting pneumatic brakes.

Coupling the Hydraulic Service Brake System

Procedure for connecting clean hydraulic couplings.

Uncoupling the Hydraulic Service Brake System

Procedure for disconnecting hydraulic couplings.

Emergency Brake

Function of the emergency brake during travel.

Overrun Brake with Automatic Reversing

Coupling the parking brake pulling cable to the tractor.

Wheel Chocks

Operation and use of foldable wheel chocks.

Hydraulic Connections

Identification of hydraulic functions via coloured markings.

Coupling the Hydraulic Hose Lines

Safety and procedures for connecting hydraulic hoses.

Decoupling the Hydraulic Hose Lines

Procedures for disconnecting hydraulic hoses.

PTO Shaft

Power transmission and safety warnings for PTO shafts.

Coupling the PTO Shaft

Procedures and safety for connecting the PTO shaft.

Uncoupling the PTO Shaft

Procedures and safety for disconnecting the PTO shaft.

Spreading Granular Fertiliser with Spreading Discs OM

Adjusting working width and vane positions for OM discs.

Spreading of Bone Meal with Bone Meal Spreading Discs

Warning about colliding vanes and using roof chute.

Identification of the Fertiliser

Determining fertiliser type, diameter, and bulk density.

ZG-B Drive

AMATRON 3 In-Cab Terminal

Controls, operates, and monitors the ZG-B Drive.

TrailTron Tracking Control

Automatic tracking system for precise steering control.

TrailTron Calibration

Precondition for correct functioning of the steering axle/drawbar.

The Use of the TrailTron Steering Drawbar

Restrictions and risks associated with steering drawbar use.

Transportation

Warnings about the risk of machine tipping during transport.

Weighing Technology with Weighing Terminal

Monitoring tank volume and application rate.

Tare the Weighing Equipment

Procedure for zeroing the weighing terminal.

AMALOG+ as Hectare Counter for ZG-B Super

Work Display Starting Work

Setting the worked part area to zero.

Installing the Terminal

Connecting the terminal and console to the tractor.

Calibration Value

Manually entering the 'Impulses per 100 m' calibration value.

Determine Impulses per 100 m

Performing calibration runs to determine impulses per 100 m.

Commissioning

Safety Information for the Operator

General warnings for safe commissioning procedures.

Checking the Suitability of the Tractor

Ensuring tractor compatibility for safe machine connection.

Compare the Permissible DC Value with Actual DC Value

Ensuring integrity of coupling devices by comparing DC values.

Adjusting the Length of the PTO Shaft to the Tractor

Importance of proper PTO shaft length adjustment for safety.

Securing the Tractor / Machine Against Unintentional Start-up and Rolling

Essential safety steps before intervening in the machine.

Adjusting the Hydraulic System with the System Setting Screw

Procedure for adjusting the hydraulic system using the setting screw.

Coupling and Uncoupling the Machine

Coupling the Machine

Procedures for connecting supply lines before coupling.

Uncoupling the Machine

Safety and procedures for disconnecting the machine.

Adjustments

Setting the Spread Rate

Procedures for setting the spread rate based on various factors.

Spread Rate Control Mineral Fertiliser Calibration

Calibration process for mineral fertiliser spread rate control.

Spread Rate Check by Driving a Test Distance

Procedure to check spread rate by driving a specific distance.

Transportation

Use of the Machine

Filling the Machine

Safety and procedures for filling the machine hopper.

Faults

Cleaning, Maintenance and Repairs

Replacing the Spreading Vaness

Procedure and safety for replacing spreading vanes.

Replacing the Swivel Vaness OM

Procedure and safety for replacing swivel vanes.

Inspection Instructions for the Dual Circuit Service Brake System

Detailed inspection steps for the dual circuit service brake system.

Parking Brake

Readjustment of parking brake cables and safety.

Hydraulic System

Safety regarding high-pressure hydraulic fluid and first aid.

Installation and Removal of Hydraulic Hose Lines

Procedures and rules for installing and removing hydraulic hoses.

Hydraulic Diagram

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