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American Standard D80-199 User Manual

American Standard D80-199
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150158 Rev. 03 January-2011
OPERATING, INSTALLATION AND SERVICE MANUAL
COMMERCIAL GAS WATER HEATER
WITH FLUE DAMPER AND ELECTRIC
IGNITION SYSTEM WITHOUT FAN MOTOR
REQUIRES 120V A.C. POWER SUPPLY
WARNING: If the information in these instructions is not followed exactly, a fire
or explosion may result causing property damage, personal injury or death.
THIS APPLIANCE SHALL NOT BE INSTALLED IN ANY LOCATION WHERE
FLAMMABLE LIQUIDS OR VAPORS ARE LIKELY TO BE PRESENT.
FLAMMABLE VAPORS MAY BE DRAWN TO THIS WATER HEATER FROM OTHER
AREAS OF THE STRUCTURE BY AIR CURRENTS.
CAUTION THIS WATER HEATER SHOULD NOT BE USED TO HEAT A SPA OR HOT TUB
THIS WATER HEATER SHALL NOT BE INSTALLED IN BATHROOMS, BEDROOMS,
OR ANY OCCUPIED ROOM NORMALLY KEPT CLOSED.
WARNING
This water heater is equipped for one type gas only. Check the data plate near the control access panel for the correct gas. DO NOT
USE THIS WATER HEATER WITH ANY GAS OTHER THAN THE ONE LISTED ON THE DATA PLATE. Failure to use the correct gas
can cause problems which can result in DEATH, SERIOUS BODILY INJURY OR PROPERTY DAMAGE. If you have any questions or
doubts consult your gas supplier or gas company. Water heaters for bottled, propane or liquefied petroleum gas (LPG) are different from
natural gas models. A natural gas heater will not function safely on bottled, propane or liquefied petroleum gas (LPG) and no attempt
should be made to convert a heater from natural gas to any other gas. An odorant is added to the gas used by this water heater.
IF YOU HAVE QUESTIONS THAT ARE NOT ANSWERED IN THE MANUAL YOU MAY CALL THE TOLL
FREE NUMBER 800 900-9063 OR CONTACT US BY EMAIL AT: engineering@waterheaters.com.
DO NOT CONTACT US BY TELEPHONE OR EMAIL FOR WARRANTY REGISTRATION. YOUR WATER
HEATER SERIAL NUMBER IS ALREADY ON FILE. THE WARRANTY IS ACTIVATED AT THE TIME OF
PURCHASE. KEEP YOUR RECEIPT TO SHOW TO SERVICE PERSON IF SERVICE IS REQUIRED.
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
l
Do not try to light any appliance.
l
Do not touch any electrical switch; do not use any phone in your
building.
l
Immediately call your gas supplier from a neighbors phone. Follow the
gas suppliers instructions.
l
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer,
service agency or the gas supplier.
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American Standard D80-199 Specifications

General IconGeneral
BrandAmerican Standard
ModelD80-199
CategoryWater Heater
LanguageEnglish

Summary

General Safety and Warnings

Fire and Explosion Hazard

Warns about fire/explosion if instructions are not followed exactly.

Gas Leak Safety Procedure

Provides critical steps to follow if a gas leak is detected in the vicinity.

Installation Location and Use Restrictions

Specifies where the water heater must not be installed or used.

Correct Gas Type Requirement

Stresses the importance of using only the specified gas type for safety.

Flammability and Burn Hazards

Flammable Vapors and Liquids Danger

Details risks associated with flammable vapors and liquids near the appliance.

Scald Hazard Warning

Warns about the severe risk of burns from hot water over 125°F.

Warranty Limitations

Installation and Water Condition Exclusions

Lists warranty exclusions related to installation compliance, water quality, and maintenance.

Venting and Chemical Exposure Exclusions

Details warranty exclusions for improper venting, installation configurations, and chemical storage.

Consumer Responsibilities and Maintenance

Closed Water System Precautions

Advises on requirements for closed water systems, including expansion tanks.

Installation and Maintenance Requirements

Stresses that improper installation/maintenance voids warranty and emphasizes regular maintenance.

General Information and Installation

Shipment Inspection and Gas Type Verification

Advises on inspecting shipment for damage and verifying the correct gas type.

Installation Location and Clearances

Details requirements for selecting the installation location and ensuring adequate clearances.

Prohibited Installation Locations

Lists specific locations where water heater installation is prohibited by code.

Installation Clearances and Ventilation

Combustible Construction Clearances

Provides specific clearance requirements from combustible materials for various models.

Installation Certifications

Indicates certifications for specific installation types like alcove or combustible floors.

Combustion and Ventilation Air Requirements

Details the need for adequate air supply for combustion and ventilation.

Venting and Environmental Safety

Draft Diverter and Corrosive Atmospheres

Warns about draft diverter placement and corrosive atmospheres affecting warranty.

Water Damage and Drain Pan Requirements

Specifies requirements for drain pans to prevent water damage.

Venting System Connection and Checks

Outlines requirements for connecting the water heater to a chimney or vent system.

System Connections and Operation

Flue Damper Installation and Operation

Provides detailed steps for installing and ensuring the proper operation of the flue damper.

Water Connections and Scald Prevention

Details water connection procedures and emphasizes scald prevention with hot water.

Gas Piping Installation Requirements

Outlines the proper materials and procedures for gas piping installation.

Installation Safety and Configuration

LP Gas Unit Safety and Anode Rods

Covers LP gas safety and the role of anode rods for tank protection.

Multiple Heater Installation Guidelines

Provides guidelines and diagrams for manifolding multiple water heaters.

System Components and Hazards

Multiple Heater Manifolding Diagrams

Illustrates various configurations for connecting multiple heaters in parallel.

Hydrogen Gas Hazard Warning

Warns about the extreme flammability of hydrogen gas produced in unused water systems.

Temperature and Pressure Relief Valve Function

Details the critical role and installation requirements of the T&P relief valve.

Electrical, Filling, and Pre-Operation Checks

Electrical System and Junction Box

Covers electrical requirements, grounding, and junction box components for safe operation.

Filling the Water Heater Tank

Provides step-by-step instructions for filling the water heater tank before operation.

Pre-Operation Installation Checklist

A comprehensive checklist to ensure all installation steps are completed correctly before startup.

System Operation and Gas Safety Procedures

Wiring Diagram and Damper Operation

Details the wiring diagram and explains the operational sequence of the flue damper.

Natural Gas Safety Instructions

Provides specific safety instructions for operating the appliance with natural gas, especially regarding gas leaks.

LP Gas Safety Instructions

Outlines safety procedures for operating with LP gas, emphasizing its heavier-than-air nature.

Troubleshooting Common Complaints

Burner and Flame Issues

Addresses common issues with burner ignition and flame characteristics.

Water Heating Performance Issues

Solves problems related to flame at orifice, pilot light, operating costs, and water heating performance.

Operational and Environmental Issues

Tackles issues with the electronic controller, condensation, odors, and pilot flame size.

Replacement Parts Information

Ordering Replacement Parts Guide

Guides users on how to order replacement parts, specifying required information.

Part Number and Description List

Lists part numbers and their corresponding descriptions for easy identification.

Replacement Parts Illustration

Exploded View of Water Heater Components

Provides a visual guide showing the location of various parts of the water heater.

Combination Heating System Setup

Piping Arrangement for Combined Systems

Explains the setup for a combination space heating and potable water heating system with piping diagrams.

Heater Controls and Performance

Temperature Control and Limits

Explains temperature regulation, high-limit switch, and control dial operation.

Gas Pressure and Flame Pattern

Details gas pressure specifications and visual checks for proper burner flame patterns.

Operational Notes and Maintenance

Water Heater Sounds and Draining Procedures

Explains normal operational sounds and provides instructions for draining the water heater.

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