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AMI 205 - User Manual

AMI 205
59 pages
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Part No. 740108
Revision J
Model 205 Tube Welding Power Supply
Operators Manual
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Summary

Safety Precautions

Shock Hazard Warning

High voltage warnings and precautions related to electrical hazards.

Warning Label Definitions

Explains various safety symbols and their meanings for operator awareness.

Specifications

Electrical

Details on input power, output ratings, and electrical characteristics.

Electrical Service Guide

Recommendations for fuses, conductors, and voltage for service.

Physical Dimensions

Physical size, width, depth, and weight of the power supply unit.

Programmable and Operational Functions

Lists single-entry and multi-level functions for weld parameter programming.

Initial Setup

System Symbols

Identifies and explains symbols used on the Model 205 control interface.

Inspection

Procedures for inspecting the power supply and accessories before use.

Power Connection

Step-by-step instructions for safely connecting the power supply to AC power.

Welding Gas Connections

Guidelines for connecting the arc shielding gas supply.

Model 205 to M8; M9 Weldhead Hook Up

Detailed steps for connecting the power supply to M8/M9 weldheads.

Model 205 to EXEL Rotor Driver Hook Up

Instructions for connecting the power supply to an EXEL rotor driver.

Model 205 to M21 Weldhead Hook Up

Guidance on connecting the power supply to an M21 weldhead.

Operation

System Functions

Explains core system functions like Library, Travel, Pulsation, and Gas.

Initial Power On

Steps to safely power on the unit and initiate the boot-up sequence.

Set-up Functions

How to configure date/time, passwords, and language settings.

Opening the Last Weld Schedule

Procedure for accessing the most recently used weld schedule.

Selecting a Weld Schedule from the Library

How to find and load a weld schedule from the available library.

Modify a Weld Schedule

Instructions for editing parameters of an existing weld schedule.

Copy a Weld Schedule

Steps to duplicate weld schedules within the library or to USB.

Create a Weld Schedule

Guide to creating new weld schedules manually or via automatic generation.

Weldhead Calibration

Procedure for calibrating the weldhead to a selected schedule.

Performing a Weld

Comprehensive guide on executing a complete weld sequence.

Weld Data Recording

How to set up, record, and export weld data for analysis.

Maintenance and Trouble-Shooting

General Maintenance

Routine cleaning and care instructions for the equipment.

Current Output Calibration

Procedure for calibrating and verifying the welding current output.

Trouble-Shooting

Identifies common system faults and provides solutions.

Options

Cooling Unit (Model 205-CW)

Specifications and installation details for the optional cooling unit.

Optional Remote Pendant

Instructions for connecting and using the optional remote pendant control.

AMI 205 Specifications

General IconGeneral
Power SourceInverter
Output Current Range5-200 A
Duty Cycle60% at 200 A
Protection ClassIP23
Welding ProcessTIG
Material CompatibilitySteel, Stainless Steel, Aluminum
ProgrammabilityYes
Shielding GasArgon
Weight48 lbs (21.8 kg)

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