AMP Research PowerStep User Manual

www.amp-research.com
1/13
IM77104 rev 07.02.15
I N S T A L L A T I O N G U I D E
3-5 Hours
Professional installation recommended
Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one of the following patents:
6,641,158; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,398,985; 7,584,975 ©2012 AMP Research. All rights reserved.
Printed in USA.
TOOLS REQUIRED
qSafety goggles
qMeasuring tape
q10 mm socket
q13 mm socket
q1/2” socket
qRatchet wrench and extension
qWire crimpers
qWire stripper / cutter
q3/16” hex key wrench (allen wrench)
q4mm hex key wrench ( allen wrench )
qElectrical tape
qWeather proof caulking (silicone sealer)
qSilicone spray
INSTALLATION TIME
1
2 3
4
SKILL LEVEL
4= Experienced
AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 6:00 AM - 5:00 PM PST
APPLICATION AMP Part #
Ford Super Duty - Crew Cab 1999-2001 2004-2007 77104-01A
5-Year Limited Warranty
WARRANTY
Note:The application works only on the Crew Cab model Vehicles.

AMP Research PowerStep Specifications

General

Material	Aluminum
Load Capacity	600 lbs
Type	Powered Running Boards
Finish	Black Powder Coat
Motor	Electric Motor
LED Lighting	Yes
Warranty	5 Year/60, 000 Mile Limited Warranty
Operation	Automatic
Compatibility	Varies by Vehicle Model

Summary

Mechanical Assembly and Mounting

Rail and Bracket Installation

Details attaching brackets to rails and securing rails to the vehicle body.

Linkage and Motor Attachment

Instructs on connecting linkages and attaching the motor with specified torque values.

Electrical System Installation

Wiring Routing and Controller Mounting

Explains routing wires, mounting the controller, and accessing interior wiring.

System Check and Operation

Functional System Verification

Confirms that all doors activate the Power Step and LED lights correctly.

General Wiring Guide

Posi-Tap Connector Usage

Provides a step-by-step guide on how to install Posi-Tap connectors for wiring.

Wiring Guide: 2004-2007 Ford Super Duty (Keyless Entry)

Driver-Side Wiring (2004-2007)

Details the driver-side wiring connections for 2004-2007 models with keyless entry.

Passenger-Side Wiring (2004-2007)

Provides instructions for passenger-side wiring for 2004-2007 models with keyless entry.

Wiring Guide: 2004-2006 Ford Super Duty (No Keyless Entry)

Driver-Side Wiring (2004-2006 No Keyless)

Details the driver-side wiring for 2004-2006 models without remote keyless entry.

Passenger-Side Wiring (2004-2006 No Keyless)

Provides instructions for passenger-side wiring for 2004-2006 models without remote keyless entry.

Wiring Guide: 2002-2003 Ford Super Duty (Keyless Entry)

Driver-Side Wiring (2002-2003 Keyless)

Details driver-side wiring for 2002-2003 models with keyless entry, noting motor plug reversal.

Passenger-Side Wiring (2002-2003 Keyless)

Wiring Guide: 2002-2003 Ford Super Duty (No Keyless Entry)

Driver-Side Wiring (2002-2003 No Keyless)

Passenger-Side Wiring (2002-2003 No Keyless)

Wiring Guide: 2001 Ford Super Duty (Keyless Entry)

Driver-Side Wiring (2001 Keyless)

Passenger-Side Wiring (2001 Keyless)

Wiring Guide: 2004-2006 Super Duty (Regular/Extended Cab, Keyless)

Driver-Side Wiring (Regular/Extended Cab)

Passenger-Side Wiring (Regular/Extended Cab)

Wiring Guide: 2002-2003 Super Duty (Regular/Extended Cab, Keyless)

Driver-Side Wiring (2002-2003 Cab Types)

Passenger-Side Wiring (2002-2003 Cab Types)