Andersen 40ST FS User Manual

SERVICE INSTRUCTIONS
Tools required for service:
• Allenkey(4mm)
• Screwdriver(medium)
1. Remove screw (1) and top cap (2).
2. Remove self-tailing arm (3) and drum (5).
3. Insert a winch handle. Pull up the drive shaft (6) gently, while turning gear wheel (15)
and ratchet gear (12) carefully. Remove drive shaft (6).
4. Remove plugs (6.4), pawls (6.3) and arm springs (6.2).
5. Remove ratchet gear (12) and bushing (11).
6. Remove ratchet gear (13).
7. To release the roller bearing (7), gently insert a small screwdriver between roller bearing
and base (16). Remove roller bearing (7).
8. Remove shaft (14) and gear wheel (15). Use a screwdriver.
9. Clean all parts in white spirits/mineral spirits. Remember to clean the gear teeth.
10. Assemble in reverse order. During assemble, by the use of a small soft brush lightly grease
all gear teeth, drive shaft, roller bearing, shafts, pawls, springs and bushings. Pawls should
only be lubricated with a very thin film of ANDERSEN WINCH GREASE. It is very important
that pawls can move freely.
IMPORTANT: Whenassemblingthewinch,checkthefunctioningofeachpawlbypushing
the pawl against the spring. The pawls should move smoothly and automatically return to
their normal position, where the pawls engage with the teeth. If the pawls do not function
correctly,cleanandlubricatethepawlsandgears.Checkthefunctionofthepawlsagainto
makesurethatitworkscorrectly.Ifthepawlsdonotworkcorrectlyreplacethespringsand
recheckthefunctioning.
Malfunctioningpawlsmayleadtounexpectedreleaseofthewinchforceresultinginfatal
injuries to the user and others.
ServiceKitNo:1(part.no.710001)containssparepartsforthiswinch.
Maintenance instructions for PVD coated stainless steel surfaces.
PVD-coated surfaces should be rinsed regularly in fresh water to remove any salt residue, dirt
orothercontaminantsanddriedgentlywithasoftcloth.Toremovegreaseorothermarks,
a mild abrasive free cleaning agent such as spray-on glass cleaning solution may be used.
No caustic detergents or other aggressive or abrasive cleaning agents
should ever be used, as they may damage the surface.
• Winchhandle
• ANDERSENwinchgrease
p5
40ST (V.5.0)
40ST FS (V.5.0.F)

Andersen 40ST FS Specifications

General

Brand	Andersen
Model	40ST FS
Category	Winches
Language	English