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andrews 32/40 - User Manual

andrews 32/40
96 pages
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Gas Fired Storage
Water Heaters
Installation guide, operation
and service manual
This manual must be kept with the appliance October 2013
Part No E132
Natural Gas
HI-FLO RANGE
Models 32/143, 65/173, 81/264, 62/341, 54/418, 54/440
Permanent Pilot, Auto Ignition with Flue Damper ‘E’/‘F’ Series, ‘G’ Series
STANDARD RANGE
Models 24/39, 32/40, 40/61, 63/62, and 84/87
Permanent Pilot, Auto Ignition

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Summary

General and Safety Information

General Information Overview

Provides overview of heater design, operation requirements, and legal compliance.

British Standards and Codes of Practice

Lists relevant standards for installation and maintenance of water heaters.

Health and Safety Regulations 1993

Details legal obligations and safety aspects related to heater use.

Effectiveness in Combating Legionellae

Discusses heater design and testing for resistance to Legionellae bacteria.

Technical Data

Standard Range Technical Data

Specifications for Standard Range water heaters, including capacity and dimensions.

Hi-Flo Range Technical Data

Specifications for Hi-Flo Range water heaters, including capacity and dimensions.

Installation Guide

Introduction and Legal Requirements

Legal requirements and general notes for qualified personnel installing the heater.

Draught Diverter Assembly

Instructions for assembling and fitting the draught diverter component.

Location Requirements

Guidance on selecting a suitable and safe location for the water heater.

Gas Supply

Details on connecting the gas supply and ensuring safety compliance.

Electrical Supply for Auto Ignition

Instructions for connecting the electrical supply to auto ignition models.

Flue Systems

Recommendations for installing flue pipes, terminals, and ensuring safe operation.

Air Supply and Ventilation

Specifies ventilation needs for safe combustion and operation.

Water Quality and Treatment

Advice on water hardness, scale formation, and treatment options.

Water Connections - Hydrojet System

Explanation of the Hydrojet system for enhanced water mixing and sediment reduction.

Vented Systems, Standard Range

Details on connecting Standard Range heaters in vented water systems.

Correx Powered Anodes Installation

Instructions for fitting and testing the Correx powered anode system.

Unvented Systems, Standard Range

Guidance for installing Standard Range heaters in unvented water systems.

Vented Systems, Hi-Flo Range

Details on connecting Hi-Flo Range heaters in vented water systems.

Unvented Systems, Hi-Flo Range

Guidance for installing Hi-Flo Range heaters in unvented water systems.

Commissioning and User Instruction

Standard Range Permanent Pilot Models Commissioning

Procedure for lighting and testing the burner on Standard Range pilot models.

Hi-Flo Range Permanent Pilot Models Commissioning

Procedure for lighting and testing the burner on Hi-Flo Range pilot models.

Standard Range Auto Ignition Models Commissioning

Procedure for lighting and testing the burner on Standard Range auto ignition models.

Hi-Flo Range Auto Ignition Models Commissioning

Procedure for lighting and testing the burner on Hi-Flo Range auto ignition models.

Instructing the User on Operation

Guidance for the user on safe and efficient operation, maintenance, and controls.

Operation Guide

Standard Range Operation

Describes the normal operating sequence for Standard Range models.

Hi-Flo Range Operation

Describes the normal operating sequence for Hi-Flo Range models.

Auto-Ignition Units Operation

Explains the operation sequence for auto-ignition models.

ECO (Energy Cut-Off) Function

Details the function of the Energy Cut-Off device for safety.

Temperature Stratification (Stacking)

Explains heat stacking and its effects on water temperature distribution.

Servicing and Maintenance

Pre-Service Operations

Steps to take before performing any servicing on the water heater.

Burner Assembly Servicing (Standard Range)

Procedure for checking and cleaning the burner assembly on Standard Range.

Burner Assembly Servicing (Hi-Flo Range)

Procedure for checking and cleaning the burner assembly on Hi-Flo Range.

Gas Control Valve Servicing

Guidance on checking and servicing the gas control valve for both ranges.

Flue Ways Servicing

Instructions for cleaning and inspecting flue ways for Standard and Hi-Flo ranges.

Storage Vessel Cleaning and Descaling

Procedures for cleaning the storage vessel and chemical descaling.

Magnesium Anode Servicing

Guidance on inspecting and replacing magnesium anodes for corrosion protection.

Safety Valve Servicing (Hi-Flo Range)

Instructions for checking and servicing the safety valve on Hi-Flo Range models.

Replacing Components

Hi-Flo Range Gas Control Valve Replacement

Procedure for replacing the gas control valve on Hi-Flo Range models.

Hi-Flo Range Control Thermostat Replacement

Instructions for replacing the adjustable control thermostat on Hi-Flo Range models.

Hi-Flo Range Thermopile;Pilot;Burner Replacement

Procedure for replacing thermopile, pilot, and burner components on Hi-Flo Range.

Hi-Flo Range Burner Replacement

Steps for replacing the burner assembly on Hi-Flo Range models.

Fault Finding and Troubleshooting

Permanent Pilot Models Fault Finding

Troubleshooting common faults for permanent pilot models.

All Models Fault Finding

Common faults and solutions applicable to all water heater models.

Auto Ignition Units Fault Finding

Troubleshooting specific faults for auto ignition units.

Checking Correx Anodes

Procedure for checking the status and function of Correx anodes.

Parts Lists and Illustrations

Standard Models Parts Identification

Diagrams and part numbers for Standard Range models.

Standard Models Parts List

Detailed list of replacement parts for Standard Range models.

Hi-Flo Models Parts Identification

Diagrams and part numbers for Hi-Flo Range models.

Hi-Flo Models Parts List

Detailed list of replacement parts for Hi-Flo Range models.

Unvented Systems Kit Parts

List and diagrams for Unvented Systems Kits for Standard and Hi-Flo ranges.

24 Volt Auto System Kit Parts

Parts list and diagrams for the 24 Volt Auto System Kits.

Appendices and Service Procedures

Hi-Flo Auto Ignition G Series Addendum

Features of Honeywell integrated controls for Hi-Flo 'G' Series.

System Specifications

Technical specifications for the water heater system components.

Sequence of Operation

Detailed explanation of the water heater's operating sequence and lockout conditions.

Troubleshooting and Error Codes

Visual troubleshooting guides and definitions of error codes.

Thermostat Circuit Testing Procedure

Step-by-step guide for testing the thermostat circuit and sensors.

Pilot Operation Testing Procedure

Detailed steps for testing pilot operation, flame sensing, and gas flow.

Main Burner Operation Testing Procedure

Guide for diagnosing and resolving main burner operation issues.

Burner and Pilot Removal and Inspection Procedure

Instructions for removing and inspecting the main burner and pilot assembly.

Control Board Replacement Procedure

Detailed steps for replacing the control board and sensors.

Flue Baffle Removal and Inspection Procedure

Guide for removing, inspecting, and reinstalling flue baffles.

Anode Removal and Inspection Procedure

Instructions for removing and inspecting anode rods for corrosion.

andrews 32/40 Specifications

General IconGeneral
Brandandrews
Model32/40
CategoryWater Heater
LanguageEnglish

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