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andrews 54/418 - User Manual

andrews 54/418
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Gas Fired Storage
Water Heaters
Installation guide, operation
and service manual
This manual must be kept with the appliance October 2013
Part No E132
Natural Gas
HI-FLO RANGE
Models 32/143, 65/173, 81/264, 62/341, 54/418, 54/440
Permanent Pilot, Auto Ignition with Flue Damper ‘E’/‘F’ Series, ‘G’ Series
STANDARD RANGE
Models 24/39, 32/40, 40/61, 63/62, and 84/87
Permanent Pilot, Auto Ignition

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Summary

Gas Fired Storage Water Heaters Manual

SECTION 1 GENERAL AND SAFETY INFORMATION

General Information

Overview of heater design, usage, and installation compliance.

British Standards and Codes of Practice

List of relevant British Standards for installation and practice.

Health and Safety Regulations

Effectiveness in Combating Legionellae

Information on the heater's resistance to Legionellae bacteria growth.

SECTION 2 TECHNICAL DATA

Standard Range

Technical specifications for the Standard Range of water heaters.

Hi-Flo Range

Technical specifications for the Hi-Flo Range of water heaters.

SECTION 3 INSTALLATION

Introduction

Legal requirements and qualifications for installation personnel.

Location

Guidelines and recommendations for choosing a suitable installation location.

Gas Supply

Requirements and procedures for connecting the natural gas supply.

Electrical Supply - Auto Ignition Units

Electrical connection requirements for auto-ignition models.

FLUE SYSTEMS

AIR SUPPLY AND VENTILATION

WATER QUALITY AND TREATMENT

WATER CONNECTIONS

Hydrojet System

Description of the Hydrojet system for water inlet connections.

Vented Systems, Standard Range

Installation details for standard range vented water systems.

Unvented Systems, Standard Range

Installation details for standard range unvented water systems.

Vented Systems, Hi-Flo Range

Installation details for Hi-Flo range vented water systems.

Unvented Systems, Hi-Flo Range

Installation details for Hi-Flo range unvented water systems.

CORREX POWERED ANODES

SECTION 4 COMMISSIONING

Standard Range Permanent Pilot Models

Commissioning steps for standard range permanent pilot models.

Hi-Flo Range Permanent Pilot Models

Commissioning steps for Hi-Flo range permanent pilot models.

Standard Range Auto Ignition Models

Commissioning steps for standard range auto ignition models.

Hi-Flo Range Auto Ignition Models

Commissioning steps for Hi-Flo range auto ignition models.

INSTRUCTING THE USER

All Standard and Hi-Flo Models

Guidance for users on operating and maintaining the water heater.

USERS SAFETY GUIDE

SECTION 5 OPERATION

Standard Range

Operating procedures for standard range water heaters.

Hi-Flo Range

Operating procedures for Hi-Flo range water heaters.

Hi-Flo and Standard Range Auto Ignition

Operating sequence for auto-ignition models.

SECTION 6 SERVICING

Introduction

General advice and frequency for servicing the water heater.

Pre-Service Operations

Steps to take before commencing servicing procedures.

Burner Assembly Standard Range

Instructions for checking and cleaning the burner assembly for standard range.

Burner Assembly Hi-Flo Range

Instructions for checking and cleaning the burner assembly for Hi-Flo range.

Gas Control Valve Standard Range

Procedures for checking and servicing the gas control valve.

Gas Control Valve Hi-Flo Range

Procedures for checking and servicing the gas control valve.

Flue Ways Standard Range

Guidance on checking and cleaning flue ways for standard range.

Flue Ways Hi-Flo Range

Guidance on checking and cleaning flue ways for Hi-Flo range.

Cleaning the Storage Vessel

Method for cleaning the storage vessel and descaling.

Magnesium Anode(s)

Information on inspecting, checking, and replacing magnesium anodes.

Safety Valve

Procedures for during and after servicing the safety valve.

Restart

Steps to re-light the heater and perform commissioning checks.

SECTION 7 REPLACING COMPONENTS, Hi-Flo RANGE

Gas Control Valve

Instructions for replacing the gas control valve on Hi-Flo models.

User-Adjustable Control Thermostat with Limit Sensor Phial and Overheat ECO

Replacing the thermostat and overheat cut-off component.

Thermopile;Pilot Burner;Pilot Restrictor

Steps for replacing thermopile, pilot burner, and restrictor.

Burner

Instructions for replacing the burner assembly.

SECTION 8 FAULT FINDING

Permanent Pilot Models Standard and Hi-Flo Ranges

Troubleshooting guide for permanent pilot models.

All Models

Fault finding for common issues across all models.

Auto Ignition Units Standard Range

Fault finding specific to auto ignition units in standard range.

Auto Ignition Units Hi-Flo Models

Fault finding specific to auto ignition units in Hi-Flo models.

Checking Correx Anodes

Troubleshooting guide for Correx anodes and their power pack.

SECTION 9 PARTS LIST AND ILLUSTRATIONS

Standard Models 24;29, 32;40, 40;61, 63;62

Illustrated parts list for specific standard models.

Standard Model 84;87

Illustrated parts list for the standard model 84/87.

Hi-Flo Model 32;143

Illustrated parts list for the Hi-Flo model 32/143.

Hi-Flo Models 65;173 and 81;264

Illustrated parts list for Hi-Flo models 65/173 and 81/264.

Unvented Systems Kit - Standard Range

Parts list for the unvented systems kit for standard range.

Unvented Systems Kit - Hi-Flo Range

Parts list for the unvented systems kit for Hi-Flo range.

24 Volt Auto System Kit Standard Range

Parts list for the 24V auto system kit for standard range.

24 Volt Auto System Kit Hi-Flo Range

Parts list for the 24V auto system kit for Hi-Flo range.

APPENDICES

HI-FLO AUTO IGNITION G SERIES ADDENDUM

Additional features for Hi-Flo Auto Ignition "G" Series controls.

Specifications

Technical specifications and ratings of the water heater system.

Sequence of Operation

Detailed step-by-step sequence of the water heater's operation.

Lockout Condition

Explanation of lockout conditions and how the control responds.

Troubleshooting

Accessing Service Mode on the Water Heater Display

Procedure for entering service mode for technical personnel.

Display of Water Temperature

How to view water temperature readings on the display.

To Display Flame Sense Current of the Pilot Flame Sensor

Procedure to view pilot flame sensor current.

To Display and Change Temperature Setpoint

How to view and adjust the temperature setpoint.

To Display and Change Temperature Format (°F;°C)

Procedure to change temperature display format between Fahrenheit and Celsius.

Error Codes and Error History Display

Information on how error codes are displayed and accessed.

Error Code History

How to view past error codes stored in the system.

To view previous error codes

Step-by-step guide for viewing stored error codes.

Resetting Lockout Conditions

Procedures for resetting soft and hard lockout conditions.

ERROR CODE DEFINITIONS

SERVICE PROCEDURE D24-I Thermostat Circuit Testing

Sensor Resistance Testing

Procedure for testing sensor resistance at various temperatures.

Upper Sensor

Steps for testing the resistance of the upper sensor.

Lower Sensor

Steps for testing the resistance of the lower sensor.

SERVICE PROCEDURE D24-II Pilot Operation Testing

Pilot Inspection

Steps for inspecting the pilot assembly for proper function.

Condition: Error code 57: Flame Rod Shorted to Ground

Troubleshooting for flame rod shorted to ground error code 57.

SERVICE PROCEDURE D24-III Main Burner Operation Testing

SERVICE PROCEDURE D24-IV Main Burner & Pilot Removal and Inspection

Main Burner Removal

Steps for removing the main burner assembly.

Main Burner Inspection

How to inspect the main burner and its components.

Pilot Burner Removal

Steps for removing the pilot burner.

Pilot Burner Inspection

How to inspect the pilot burner and its orifice.

SERVICE PROCEDURE D24-IV Control Board Replacement

Control board replacement

Step-by-step guide for replacing the control board.

SERVICE PROCEDURE D24-V Flue Baffle Removal, Inspection

SERVICE PROCEDURE D24-VI Anode Removal and Inspection

andrews 54/418 Specifications

General IconGeneral
Brandandrews
Model54/418
CategoryWater Heater
LanguageEnglish

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