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andrews CSC93 - User Manual

andrews CSC93
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NATURAL GAS,
PROPANE & BUTANE
FIRED STORAGE
WATER HEATERS
MODELS
CSC39
CSC59
CSC78
CSC93
CSCL39
CSCL59
CSCL78
CSCL93
Auto Ignition
INSTALLATION
GUIDE,
OPERATION
AND SERVICE
MANUAL
T H I S M A N U A L M U S T B E K E P T W I T H T H E A P P L I A N C E
February 2008 Part No. E191

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Summary

General and Safety Information

General Information

Details on the heater's design for efficiency and long life, emphasizing proper installation and operation.

British Standards and Codes of Practice

Lists relevant British Standards and Codes of Practice applicable to the installation and use of the water heater.

Health and Safety Regulations 1993

Outlines the duty of manufacturers and users regarding safe product operation and information provision.

Effectiveness in Combating Legionellae

Discusses the risk of Legionnaires' Disease and the heater's resistance to bacterial colonization.

Technical Data

Dimensions and Clearances

Provides detailed specifications on storage capacity, recovery rates, heat input, dimensions, and clearances for various models.

Installation

Introduction

States the legal requirement for installation by a properly qualified person according to regulations.

Location

Details suitable locations, clearances, and installation requirements for the water heater.

Gas Supply Natural Gas

Explains the requirements and procedures for connecting the natural gas supply to the heater.

Gas Supply Propane or Butane

Details the requirements for connecting propane or butane gas supplies, including cylinder quantities and safety regulations.

Bulk Storage Vessel Installation

Illustrates the installation procedure for bulk storage vessel propane supply.

Cylinder Installation

Illustrates the installation procedure for cylinder propane supply.

Electrical Supply

Covers the requirements for connecting the mains electricity supply, including voltage, fuse rating, and isolation methods.

Flue Systems Overview

Describes the direct fan flued system, including warnings and terminal installation requirements.

Horizontal and Vertical Direct Flue Lengths

Details the installation procedure for flue systems and provides a table for flue component lengths.

Optional Flue Components

Lists optional components for 150mm and 200mm flue systems.

Horizontal Flue Terminal Installation

Explains how to install the horizontal flue terminal through the wall.

Vertical Flue Terminal and Piping Installation

Details the installation of the vertical flue terminal through the roof and flue piping sections.

Flue Piping Connections and Condensate Management

Covers the installation of the last pipe section, condensate trap, and disposal, emphasizing downward slope for condensate.

Air Supply and Ventilation Requirements

Provides guidance on air vent requirements for room and compartment installations.

Mechanical Ventilation Considerations

Expands on air supply requirements for mechanical ventilation and siting of vents.

Water Quality and Treatment

Discusses scale formation, magnesium anodes, and recommendations for water treatment in hard water areas.

Water Connections for Vented Systems

Details water connections for vented systems, including safety valve and pipework requirements.

Typical Vented System Water Layout

Illustrates the typical installation of a vented system.

Water Connections for Unvented Systems

Covers unvented systems, pressure requirements, and the addition of an unvented systems kit.

Typical Unvented System Water Layout

Shows a typical water service layout for an unvented system.

Commissioning

Filling the Heater with Water

Step-by-step instructions for filling the water heater with water and checking for leaks.

Draining Water from the Heater

Provides instructions on how to safely drain the water heater.

Lighting the Burner

Details the procedure for safely lighting the heater's burner.

Shutting Off the Burner

Explains how to shut off the burner for both long and short periods.

Checking Main Burner Pressure

Outlines the steps to check and adjust the main burner pressure.

Checking Pilot and Burner Flame

Guides on visually inspecting the pilot and main burner flames for proper operation.

Users Safety Guide

Provides essential safety warnings and instructions for the user before and during operation.

Operation

Operating Sequence

Describes the step-by-step process of how the heater operates when called for heat.

ECO (Energy Cut-Off)

Explains the function of the Energy Cut-Off device and its role in overheat protection.

Temperature Stratification (Stacking)

Details the phenomenon of temperature stratification and how to counter it.

Servicing

Introduction

Emphasizes that servicing must be performed by a qualified person and recommends annual checks.

Pre-Service Operations

Lists essential safety operations to perform before starting any servicing procedures.

Annual Servicing Checks

Outlines annual checks required for ignition systems, temperature controls, and overall system integrity.

Six Monthly Lubrication

Specifies the required lubrication for blower motor bearings every six months.

Burner Assembly Maintenance

Provides detailed instructions on how to remove and re-install the main burner rack assembly for cleaning.

Gas Control Valve Check

Instructions for checking and cleaning the gas control valve, including post-service checks.

Magnesium Anode Inspection and Replacement

Explains the function of sacrificial anodes, their inspection, and replacement criteria.

Combined Temperature and Pressure Relief Valve Check

Details the annual check for the condition and operation of the temperature and pressure relief valve.

Cleaning the Storage Vessel

Describes how to check and clean the storage vessel annually, addressing scale formation and descaling procedures.

Restart and Commissioning Checks

Instructions for restarting the heater and performing commissioning checks after servicing.

Fault Finding

Water Not Getting Hot

Lists potential causes and actions for the water not reaching the desired temperature.

Heater Sooting, Yellow Flame (Poor Combustion)

Addresses issues related to soot build-up and yellow flames, indicating poor combustion.

Water Temperature Too High

Provides troubleshooting steps for when the water temperature is excessively high.

Not Enough Hot Water

Outlines checks for insufficient hot water supply relative to the heater's recovery rate.

Water Dripping from Base of Heater

Diagnoses potential causes for water dripping from the heater's base, such as condensation or leaks.

Rumbling Noise

Identifies rumbling noise as a potential sign of scale formation and recommends water treatment.

Ignition Issues: Continuous Ignition or No Pilot Flame

Troubleshoots issues with ignition, including continuous ignition and no pilot flame.

Pilot Lights But Main Burner Does Not Ignite

Addresses the scenario where the pilot light is on but the main burner fails to ignite.

No Ignition at Pilot

Covers the fault where there is no ignition at the pilot light, checking electrical and thermostat settings.

Parts List and Illustrations

Exploded View of Heater Components

Provides a visual breakdown of the water heater's main components with reference numbers.

Parts List for CSC;CSCL Models

Lists part numbers, descriptions, and quantities for various components across different CSC/CSCL models.

150 mm (6 in) Flue Kit Components

Details components and part numbers for the 150mm (6in) flue kit.

200 mm (8 in) Flue Kit Components

Details components and part numbers for the 200mm (8in) flue kit.

Unvented System Kit Components

Shows the components of the unvented system kit and their respective part numbers.

andrews CSC93 Specifications

General IconGeneral
Brandandrews
ModelCSC93
CategoryWater Heater
LanguageEnglish

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