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AndyMark Climber in a Box User Manual

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1 1-13-2022
Assembly Guide
Climber in a Box
Creates 1-Stage am-4667 and 2-Stage am-4668
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AndyMark Climber in a Box Specifications

General IconGeneral
BrandAndyMark
ModelClimber in a Box
CategoryIndustrial Equipment
LanguageEnglish

Summary

Assemble Hook

Align Hook Plates and Spacers

Align hook plates and spacers, using the hook as a drill guide for subsequent steps.

Secure Hook Plates

Insert and secure screws through plates and spacers with nuts.

Pre-Assemble Winch Plates

Align Winch Plates and Spacers

Align winch plates and spacers on the outer-most box tube.

Secure Winch Plate Assembly

Loosely attach winch plates with screws and nuts.

Pre-Assemble Bearing Plates

1.5" Bearing Plate Assembly

Align 1.5" bearing plates and spacers, then loosely secure with screws and nuts.

2.0" Bearing Plate Assembly

Align 2.0" bearing plates and spacers, then loosely secure with screws and nuts.

Drill 2.0" Box Tubes (2 Stage Only)

Prepare and Secure Bearing Plate

Align bearing plate with box tube edge and tighten screws.

Drill Holes for Winch Plate

Drill holes for winch plate alignment on both sides and opposite face.

Enlarge Rope Hole

Use a step drill bit to enlarge the hole for the rope.

Drill 1.5" Box Tubes

Initial Tube Drilling

Align bearing plate, tighten screws, and drill initial holes.

2-Stage Climber Specific Drilling

Drill additional holes for the 2-stage climber bearing plate.

1-Stage Climber Specific Drilling

Drill additional holes for the 1-stage climber winch plate.

Drill 1.0" Box Tubes

Align and Secure Hook Assembly

Align hook assembly with box tube edge and secure.

Drill Hook Assembly Holes

Drill holes for hook assembly on both sides and adjacent faces.

Main Assembly Steps

Install Springs and Clamp Blocks

Screw springs into 1.0" tube and attach clamp blocks to 1.5" tube.

Secure Rope and Attach Blocks

Tie rope securely and attach spring/clamp blocks to the 1.5" tube.

Connect Bearing Plates and Tubes

Attach bearing plate assembly and connect 1.0" tube to 1.5" tube.

Assembly Continued

Install Slider Blocks

Insert slider blocks into pockets and secure with screws.

Assemble Bearings and Secure

Assemble spacers, bearings, and secure the assembly with a nut.

Connect 2-Stage Climber Components

Connect 1.5" tube assembly into the 2.0" tube for 2-stage climbers.

Winch and Bearing Assembly

Attach Winch Plate Assembly

Attach the winch plate assembly to the outer stage tube.

Install Rope Guide

Insert screw and spacers to guide the rope through the hole.

Install Bearing into Plate

Press bearing into bearing plate and secure with screws.

Final Assembly Steps

Secure Rope and Gearbox

Secure the rope to the spool and add the gearbox.

Attach Hook Assembly

Add remaining spacers and screws to complete the hook assembly.