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Aprilaire 1160 - User Manual

Aprilaire 1160
48 pages
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Steam Humidifier
Models 1150, 1160, and 1180
Installation, Operation, and Maintenance Manual
Humidifier
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Questions and Answers

  • T
    taylorwalterAug 20, 2025
    Why is my Aprilaire 1160 Humidifier not filling with water?
    • C
      Christopher JohnsonAug 20, 2025
      If your Aprilaire Humidifier is not filling with water, first ensure the manual water supply valve is open and has pressure. Check for any blockages in the water supply line strainer and ensure the fill valve electrical plug is fully engaged. Verify that the unit control is on by pressing the On/Off switch and ensuring the transformer electrical plug is fully engaged. If these steps don't work, the fill valve may be malfunctioning, or the level control system may have issues. Also, the humidifier might be in auto drain mode, which is normal and will resolve itself after the sequence is complete.
  • M
    Miss Paula BurnsAug 22, 2025
    Why won't my Aprilaire Humidifier turn on or heat up?
    • T
      Tammy BurkeAug 22, 2025
      If your Aprilaire Humidifier does not energize and the chamber does not heat up, it could be due to a lack of supply voltage or control voltage, or an open over-temperature thermostat. Check the main line fuse and safety switch, and verify the relay/contactor electrical plug is fully engaged. Ensure proper supply voltage per the wiring diagram, verify the multi-tap transformer wiring, and check for 24 VAC control circuit voltage. Reset the transformer circuit breaker if needed and reset the manual over-temperature switch located above the heater on the humidifier cover. If the non-resettable over-temperature thermostats are open, they will need to be replaced.
  • J
    Julie CarlsonAug 27, 2025
    What does it mean when the drain light is blinking on my Aprilaire Humidifier?
    • J
      Joseph DawsonAug 27, 2025
      If the drain light on your Aprilaire Humidifier display panel is blinking on and off, several issues could be the cause. First, make sure the drain valve electrical plug is fully engaged and properly wired. Check for voltage at the valve; if present, consider cleaning or replacing the valve. Also, ensure the chamber drain outlet isn't blocked. Clean the water detection probes or replace the probe rod assembly. The fill valve might be plumbed backward, so check its flow direction. If it's plumbed correctly but leaking, replace it. Finally, ensure the drain line isn't backing up with water by verifying its pitch and size, and check for any blockages.
  • M
    Madison DavisAug 29, 2025
    Why is my Aprilaire 1160 outputting less steam than usual?
    • S
      Sylvia MeyersAug 29, 2025
      If your Aprilaire Humidifier is not producing enough output, even with the correct water level, it could be due to a malfunctioning control system or a heater issue. Check auxiliary limit controls like the high humidity limit switch and airflow proving switch, resetting, replacing, or calibrating them as needed. Also, check if the heater over-temperature thermostat or non-resettable over-temperature thermostats have tripped. For heater malfunctions, ensure the relay/contactor and transformer electrical plugs are fully engaged, verify proper voltage to the heaters, and check heater amperage. If the heater power device isn't working, it may need replacement.
  • S
    Sally CampbellAug 31, 2025
    How to fix a slowly blinking On/Off light on Aprilaire 1160 Humidifier?
    • K
      Kathryn WardAug 31, 2025
      If the On/Off light on your Aprilaire Humidifier display panel is blinking slowly (one blink per second), it is likely due to mineral buildup or oxidation on the probe rods, or deterioration of the probe rod assembly. Try removing the probe assembly and cleaning the probe rods, then reset the power to clear the warning. If that doesn't work, the probe rod assembly may need to be replaced.
  • T
    Terri MccoySep 2, 2025
    What to do if the fill valve won't close on my Aprilaire 1160 Humidifier?
    • M
      Matthew BrownSep 2, 2025
      If the fill valve on your Aprilaire Humidifier is not closing, it could be due to a malfunctioning level control system, a fill valve that is stuck open, or an open drain valve. Check that the probe electrical plug is fully engaged and wired correctly, ensuring the green and yellow ground wire is connected to the correct terminal and subpanel. Also, check for control voltage across the fill valve coil and inspect the fill valve for backward installation or obstructions. If the drain valve is open, reset it to automatic or clean/replace it if necessary.
  • F
    fthomasSep 4, 2025
    What does it mean when the On/Off light is blinking rapidly on my Aprilaire 1160 Humidifier?
    • R
      robertkruegerSep 4, 2025
      If the On/Off light on the display panel of your Aprilaire Humidifier is blinking rapidly (10 blinks per second), it indicates an illogical probe fault. This could be due to incorrect probe wiring, deterioration of the probe rod assembly, or foaming in the chamber water. Verify the probe wiring according to the wiring diagram, ensuring the probe wires are separate from high voltage wires and the ground wire is properly connected. If the wiring is correct, the probe rod assembly may need to be replaced. Additionally, clean the chamber to address potential foaming.
  • K
    kimberly76Sep 6, 2025
    Why does the fill valve cycle on and off frequently on my Aprilaire 1160?
    • M
      Melanie GordonSep 6, 2025
      If the fill valve on your Aprilaire Humidifier is cycling on and off frequently (several times per minute), it could be due to a malfunctioning level control system or a drain valve that is not fully closed. Try cleaning the probes and verifying that the probe wiring is correct. Also, check the water conductivity and add salt if necessary to increase it. If the drain valve is not fully closing due to an obstruction, clean the valve.
  • N
    Nina CostaSep 7, 2025
    What causes heater burnout in an Aprilaire Humidifier?
    • M
      Michael SingletonSep 8, 2025
      If your Aprilaire Humidifier's heater burns out, it could be due to improper wiring, a low water level, mineral buildup on the heaters, or heater corrosion. Verify the proper voltage is applied to the heater and check all electrical connections. If the water level is too low, replace the probe assembly. For mineral buildup, consider increasing cleaning frequency or using softened supply water. Inspect the heater for surface corrosion or pitting, which is often caused by high chloride levels in the water supply.
  • L
    Lisa DavisSep 10, 2025
    Why are all the indicator lights off on my Aprilaire 1160 Humidifier?
    • J
      Jennifer SwansonSep 10, 2025
      If all indicator lights on your Aprilaire Humidifier are off, ensure the On/Off switch on the display panel is pushed. Check the display panel ribbon cable connection and verify it's connected correctly. Inspect the transformer secondary circuit breaker and reset it if tripped, checking for wiring shorts. Also, ensure the power panel breakers are not open, verify proper voltage at the transformer, and confirm the transformer electrical plug is fully engaged.

Summary

Product Overview

Materials Provided

Lists components included with the humidifier unit.

Materials Not Provided

Lists components required but not included with the humidifier.

Humidifier Operation Overview

Internal Controller Features

Details the functions and operations of the internal humidifier controller.

Sequence of Operations

Display Panel and Indicator Lights

Installation

Setting Slide Switches

Choosing a Location for Humidifier Components

Absorption Distance

Defines and explains the required duct space for steam absorption.

Humidifier Location

Provides considerations for selecting the optimal physical location for the humidifier unit.

Distribution Tube and Control Devices Location Options

Choosing Distribution Tube Location

Discusses locations for mounting the steam distribution tube in a split system.

Choosing Control Device Locations

Specifies recommended placement for control devices relative to the distribution tube.

Distribution Tube Installation

Mounting the Humidifier

Mounting on the Wall

Instructions for securely mounting the humidifier unit to various wall types.

Install Steam Hose

Steps for connecting and installing the steam hose from the distribution tube to the humidifier.

Field Wiring

Field Wiring Connections and Requirements

Details conduit knockouts, wiring separation, and grounding requirements for field wiring.

Line Power

Control Wiring

Discusses proper control wiring to prevent electrical noise issues.

Control Input Wiring

Airflow Proving Switch Installation

Installation Instructions

Provides instructions for mounting and wiring the airflow proving switch.

Supply Water and Drain Piping

Distribution Drip Tee Installation

Operation

Humidifier Start-Up Procedure

Step-by-step guide for safely starting up the humidifier after installation.

Maintenance

Inspect and Service Humidifier

Instructions for accessing and performing maintenance on the steam chamber.

Off-Season Shut Down Procedure

Troubleshooting

All Indicator Lights Blinking Sequentially

Explains the cause and action for sequentially blinking indicator lights.

All Indicator Lights Off

Troubleshoots issues when all indicator lights on the display panel are off.

Unit Will Not Operate

Provides solutions for when the humidifier unit fails to power on or operate.

Replacement Parts

Appendix - Absorption Distance Calculation

Find the Absorption Distance

Instructions for determining the minimum required absorption distance using a chart.

Warranty

Warranty Registration

Information and instructions for registering the product warranty.

Aprilaire 1160 Specifications

General IconGeneral
BrandAprilaire
Model1160
CategoryHumidifier
LanguageEnglish

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