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Aprilaire 1180 User Manual

Aprilaire 1180
48 pages
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Steam Humidifier
Models 1150, 1160, and 1180
Installation, Operation, and Maintenance Manual
Humidifier
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Aprilaire 1180 Specifications

General IconGeneral
BrandAprilaire
Model1180
CategoryHumidifier
LanguageEnglish

Summary

PRODUCT OVERVIEW

Materials Provided and Not Provided

Lists components included and required for installation.

Electrical Specifications, Capacities and Weights

Details technical specifications like power, capacity, and weight.

Dimensions

Provides physical measurements of the humidifier unit.

Overview of Humidifier Operation

Explains the general working principles and control features of the humidifier.

Sequence of Operations

Details the step-by-step process during normal humidifier operation.

INSTALLATION

Setting Slide Switches

Instructions for configuring internal controller slide switches for optimal operation.

Choosing Humidifier Components Location

Guidance on selecting optimal locations for the distribution tube and humidifier unit.

Absorption Distance

Explains the required duct space for proper steam absorption into the airstream.

Humidifier Location

Considers ambient temperature, duct proximity, clearances, and electrical connections for placement.

Distribution Tube and Control Devices Location

Recommends optimal placement for the steam distribution tube and control devices in ductwork.

Choosing Distribution Tube Location

Discusses best, second, and last choice locations for the distribution tube.

Choosing Control Device Locations

Specifies recommended placement for limit switches and humidifier controls.

Distribution Tube Installation

Step-by-step guide for cutting, drilling, and mounting the steam distribution tube.

Mounting the Humidifier

Instructions for mounting the humidifier securely on walls or from ceilings.

Field Wiring

General guidelines and requirements for wiring the humidifier system.

Line Power Requirements

Details power supply voltage, amperage, breaker size, and grounding requirements.

Control Wiring Best Practices

Guidance on proper control wiring to prevent electrical noise and ensure compatibility.

Control Input Wiring Options

Explains how to connect different control signals like humidistats or external inputs.

OPERATION

Humidifier Start-Up Procedure

Comprehensive steps for safely starting and verifying the humidifier's operation.

Steam Chamber Verification

Checks chamber mounting and support before filling with water.

Piping and Electrical Checks

Verifies all piping connections, water pressure, and electrical connections.

Water Supply and Power On

Details turning on water supply, power, and verifying indicator lights.

Creating Water Seal

Procedure to fill the water seal (P-trap) in the drain line.

Initiating Humidity Demand

Steps to call for humidity and test the heating elements.

MAINTENANCE

Inspect and Service Humidifier

Procedures for inspecting, cleaning, and servicing the steam chamber and its components.

Removing the Steam Chamber

Step-by-step guide to safely remove the steam chamber for cleaning.

Cleaning and Reassembly

Instructions for cleaning the chamber interior, probe assembly, and reassembling.

Re-installing the Chamber

Steps to properly reinstall the steam chamber after maintenance.

Post-Maintenance Checks

Verifies electrical connections, drain valve operation, and checks for leaks.

Off-Season Shut Down Procedure

Guidelines for preparing the humidifier for storage at the end of the humidification season.

TROUBLESHOOTING

Indicator Light Status and Solutions

Explains blinking and off indicator lights and their corresponding causes/actions.

Unit Operation Issues

Addresses problems like unit not starting, not heating, or low humidity output.

Component Failures and Performance Issues

Diagnoses issues related to heaters, valves, water levels, and autodrain/end-of-season functions.

Performance and Noise Issues

Covers problems like incorrect humidity levels, noisy operation, and steam/water leaks.

REPLACEMENT PARTS

Display Panel and Controller Board

Identifies replacement parts for the display panel and internal controller board.

Humidifier Replacement Parts Diagram

Provides a visual diagram of humidifier components for part identification.

Replacement Parts List

A table listing part numbers for various humidifier components.

APPENDIX – ABSORPTION DISTANCE CALCULATION

Absorption Distance Calculation Steps

A step-by-step guide to calculating the required absorption distance in the ductwork.

WARRANTY

Warranty Information

Details the terms, conditions, and duration of the product warranty.

Warranty Registration

Instructions on how to register the product to activate the warranty.

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