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Aprilaire 600 series - User Manual

Aprilaire 600 series
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FURNACE
BLOWER MOTOR
MODEL 50
CURRENT SENSING RELAY
(IF REQUIRED)
24 VAC FURNACE ACCESSORY
TERMINALS OR TRANSFORMER
(10VA MINIMUM)
SHUT-OFF
(SADDLE VALVE)
WATER SUPPLY
YELLOW 24V
SOLENOID
VALVE WIRES
IMPORTANT
USE 120 VAC POWER SOURCE OTHER THAN FURNACE MOTOR
CIRCUIT. HOWEVER, THE TRANSFORMER CAN BE POWERED
OFF THE HOT 120 VAC LINE BEFORE IT ENTERS THE FURNACE.
DO NOT WIRE TRANSFORMER INTO FURNACE BLOWER CIRCUIT.
IMPORTANT
WHEN MODEL 50 CURRENT
SENSING RELAY IS USED:
WIRE MODEL 50 CURRENT
SENSING RELAY INTO 24 VAC
HUMIDIFIER CONTROL
CIRCUIT ONLY! DO NOT
INSTALL IN TRANSFORMER
PRIMARY CIRCUIT.
CONNECT DRAIN LINE HERE
COMMON
HI
LO
YELLOW WIRES
G
Y
W
C
R
THERMOSTAT
110 VAC
R
C
W
Y
G
FURNACE
OUTDOOR TEMPERATURE
SENSOR FOR
AUTOMATIC MODE
NORTH, EAST
OR WEST SIDE
OF HOME
ABOVE EXPECTED
SNOW LINE
CONTINUOUSLY POWERED
24 VAC TRANSFORMER
PROVIDED WITH HUMIDIFIER
CONNECT TO
HOT WATER SUPPLY
CONNECT DRAIN
LINE HERE
OUTPUTSINPUTSPOWER
G
W
C
RHHODT GfA
ADHC TERMINAL STRIP
B
90-1510
90-1207
Model 600M
MANUAL CONTROL
Model 600
DIGITAL HUMIDIFIER CONTROL
READ COMPLETE SA FET Y INSTRUCTIONS AN D INSTALLATION TEMPLATE BEFORE STARTING INSTALLATION
This product must be installed by a qualified heating and air conditioning contractor. Failure to do so could result in serious injury from electrical shock.
This product must be installed in compliance with all local, state and federal codes.
P
roper humidification and humidity control also requires that the home be constructed in accordance with local codes and good building practices.
ATTENTION INSTALLER:
MODEL 600 SERIES HUMIDIFIER
The Model 600 and 600M Aprilaire can be installed
on either the supply or return plenum of a forced
air handling system and is easily reversible for
installation with right hand or left hand bypass duct
connections. The humidifier dimensions and
serviceability must be considered when selecting
the best location for the humidifier. Here are
2 examples of many types of installations.
RESEARCH PRODUCTS CORPORATION P.O. BOX 1467 MADISON, WI 53701-1467 CALL 800/334-6011 FAX 608/257-4357
RETURN
SUPPLY
S
RETURN
R
SUPPLY
S
Horizontal
Upflow
90-1079
WARNING
1
.
ELECTRICAL SHOCK HAZARD.
Disconnect electrical power to the
furnace before starting installation.
Failure to do so could result in
serious injury from electrical shock.
2.
SHARP EDGES HAZARD. Sharp
edges may cause serious injury from
cuts. Use care when making plenum
openings and handling ductwork.
3.
RISK OF SCALDING. Water
temperature over 125°F can cause
severe burns and scald instantly.
Shut off the hot water supply before
disconnecting or tapping into any
h
ot water supply line.
SPECIFICATIONS
H
UMIDIFIER DIMENSIONS
Width (
including solenoid valve):
15
3
8
Height
(including drain spud): 15
3
4
Depth
: 10
1
4
BYPASS DUCT OPENING
6” diameter
P
LENUM OPENING
10”W x 12
3
4”H
WATER FEED RATE
3 gph
E
LECTRICAL DATA
24 VAC-60 Hz, 0.5 AMP
CAUTION
1. Do not install humidifier where freezing temperatures
could occur. The water line could freeze and crack
causing water damage to the home.
2. Do not install humidifier or bypass connection on the
furnace jacket.
3. Do not install humidifier or bypass connection on a
plenum face where the blanked off ends of the cooling
coil will restrict air movement through the humidifier.
4. Do not set humidity level above recommended or to
recommended level if condensation exists on inside
windows of any unheated space, as condensation
damage may result. Excess humidity can cause
moisture accumulation which can allow the possibility
for mold growth in the home.
5. Do not connect Model 600 or 600M transformer
to blower motor wiring. Premature component
failure may result.
6. When installing Humidifier Control on
downflow furnace, ensure blower continues to
run after a heat call is satisfied to eliminate
high temperatures from damaging the Control.
7. Do not install humidifier where water pressure
exceeds 125 psi, since damage to the
humidifier may result. Follow codes in effect
concerning pressure reduction.
8. Do not install humidifier on systems with
greater than 0.4 in. wg pressure differential
between supply and return plenums.
R
ISK OF PROPERTY AND EQUIPMENT DAMAGE.
INSTALLATION
OPTIONS
RECOMMENDED WIRING DIAGRAMS
(SEE STEP 7 ON BACK AND “HUMIDIFIER CONTROL SAFETY AND INSTALLATION INSTRUCTIONS” FOR DETAILED WIRING INSTRUCTIONS)
NOTE
When installing the Aprilaire humidifier with
the Aprilaire Digital Humidifier Control or on a
heat pump system, use hot water. The heated
water supplements the reduced supply air
temperature as added heat for evaporation.
Question and Answer IconNeed help?

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Summary

Installer Attention and Safety Warnings

Installer Compliance and Safety

Installers must be qualified, follow codes, and be aware of electrical shock, sharp edges, and scalding hazards.

Property and Equipment Damage Risks

Avoid installation in freezing temperatures, on furnace jackets, or where condensation may occur.

Product Specifications

Humidifier Dimensions and Openings

Details the physical size of the humidifier and required opening dimensions for installation.

Water Feed Rate and Electrical Data

Specifies the water consumption rate and electrical requirements (voltage, frequency, amperage).

Installation Options and Wiring Diagrams

Installation Options Examples

Illustrates examples of upflow and horizontal installation configurations for the humidifier.

Hot Water Recommendation

Recommends using hot water for maximum evaporative capacity and performance.

Wiring Diagrams Overview

Provides wiring diagrams for both Digital (Model 600) and Manual (Model 600M) humidifier controls.

Installation Steps and Control Mounting

Humidifier Assembly and Plenum Opening

Instructions for disassembling the humidifier, cutting the plenum opening, and preparing for mounting.

Bypass Duct Connection and Water Panel Installation

Guidance on connecting the bypass duct, installing the evaporator assembly, and positioning the damper handle.

Control Mounting Instructions

Details on mounting the Manual and Digital humidifier controls to ducts or walls.

Water Supply and Drain Connections

Instructions for connecting the water supply via saddle valve and running the drain line.

Operation Check and Final Notes

Steps to check humidifier operation, ensure secure connections, and verify damper position.

Overview

The Aprilaire Model 600 Series Humidifier is designed to integrate with a forced air handling system to provide optimal humidity control within a home. This device is intended for installation by a qualified heating and air conditioning contractor, ensuring compliance with all local, state, and federal codes, as well as good building practices for proper humidification.

Function Description:

The primary function of the Aprilaire Model 600 Series Humidifier is to introduce moisture into the air of a home, thereby maintaining a comfortable and healthy indoor humidity level. It operates by evaporating water, which is then distributed throughout the home via the existing forced air system. The humidifier can be installed on either the supply or return plenum of the air handling system, offering flexibility in placement. It is designed to work with both cold and hot water sources, though hot water (up to 140°F) is strongly recommended for maximum evaporative capacity, especially when integrated with a heat pump system, as the heated water supplements the reduced supply air temperature for more efficient evaporation.

The Model 600 features a Digital Humidifier Control, which allows for precise management of humidity levels. This control can be mounted on the return duct or on a wall in the living space, providing options for user access and aesthetic integration. The digital control includes an outdoor temperature sensor for automatic mode operation, which helps prevent condensation damage by adjusting humidity levels based on external conditions. For systems where a digital control is not desired, the Model 600M offers a Manual Humidifier Control, which can also be mounted in the return duct or on a wall. Both control types ensure that the humidifier only operates when the furnace is on and the relative humidity is below the set-point, preventing unnecessary operation and potential issues.

The humidifier utilizes a bypass duct connection, which can be configured for either right-hand or left-hand installation, allowing for adaptability to various HVAC system layouts. Water is supplied to the unit via a 1/4" copper tubing connection from a saddle valve, which taps into the home's water supply. A drain line (1/2" I.D. hose) is also required to remove excess water, ensuring proper operation and preventing water accumulation. The integral damper within the unit can be set to "WINTER" (open) for the heating season to allow humidification, and "SUMMER" (closed) for the cooling season when humidification is not needed.

Usage Features:

The Aprilaire Model 600 Series Humidifier is designed for user-friendly operation once installed. The Digital Humidifier Control (Model 600) offers an automatic mode that intelligently adjusts humidity output based on outdoor temperature, minimizing the risk of condensation on windows and other surfaces in unheated spaces. Users can set their desired humidity level, and the system will maintain it automatically. The manual control (Model 600M) provides a straightforward knob for adjusting humidity, giving users direct control over the humidification process.

The reversible design of the humidifier allows for flexible installation with either right-hand or left-hand bypass duct connections, accommodating different furnace and ductwork configurations. This adaptability simplifies the installation process for contractors and ensures optimal placement within the existing HVAC system. The unit's ability to use hot water significantly enhances its evaporative capacity, making it particularly effective in colder climates or with heat pump systems where supply air temperatures might be lower.

A key usage feature is the integral bypass damper, which allows users to easily switch between humidification (WINTER setting) and non-humidification (SUMMER setting) modes. This manual adjustment helps conserve water and energy during seasons when humidification is not required. The humidifier's robust design ensures reliable operation, contributing to a more comfortable and healthier indoor environment by preventing issues associated with dry air, such as static electricity, dry skin, and damage to wood furnishings.

Maintenance Features:

Maintenance of the Aprilaire Model 600 Series Humidifier is designed to be straightforward, ensuring long-term performance and efficiency. The device features an easily accessible design for routine checks and component replacement. To access the internal components, the top and bottom tabs of the cover can be pressed to remove it. The feed tube and Water Panel® Evaporator assembly can then be pulled out, allowing for inspection and replacement.

The Water Panel® Evaporator is a critical component that requires periodic replacement to maintain optimal performance. The design allows for easy removal and insertion of this panel. The scale control insert, located at the bottom of the evaporator assembly, helps manage mineral buildup, which is common with water-based humidifiers. Regular inspection of this insert and the Water Panel® Evaporator is recommended to ensure efficient operation and prevent excessive mineral accumulation.

The saddle valve, used to tap into the water supply, is designed to be fully opened or closed, simplifying water flow management for maintenance or troubleshooting. It should not be used to regulate flow, which helps prevent premature wear or malfunction. The drain line, which carries away excess water, should be checked periodically to ensure it has a constant downward slope and is free of kinks, preventing water backup and potential damage.

The overall design emphasizes ease of serviceability, with components like the solenoid valve and wiring connections being accessible for inspection and repair. The manual provides clear instructions for checking humidifier operation, including verifying water flow to the drain, ensuring all electrical connections are secure, and confirming that plumbing connections are watertight. These steps are crucial for ensuring the humidifier functions properly after installation or maintenance, contributing to its longevity and consistent performance.

Aprilaire 600 series Specifications

General IconGeneral
Water Feed Rate3.0 gallons per hour
Voltage24 VAC
TypeBypass
Capacity4000 sq ft
Evaporation Capacity0.70 gallons per day (17.5 pints per day)
Control TypeAutomatic or Manual
InstallationMounted on HVAC ductwork
Humidity ControlAutomatic or Manual
Water Panel Life1 season
Water UsageUp to 17 gallons per day

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