Aprilaire 6030 User Manual

SAFETY INSTRUCTIONS
Read this entire installation manual before beginning installation of the Aprilaire 6000 Series Zone Control System. For questions call Aprilaire
customer support at (800) 334-6011 or visit AprilairePartners.com.
WARNING
1. 120 volts may cause serious injury from electrical shock. Leave power disconnected until installation is complete.
2. The system is designed for indoor use only. Do not expose any of the components to moisture.
WARNING
1. Turn o the system power before removing or installing any wires into the terminals of any component of the system. Wiring with a live
circuit can lead to electrical shorts that can damage components.
2. Installation must be done in accordance with all applicable codes.
3. Installer should touch a grounded metal object before handling the components of the system. This will prevent any static discharge that
may cause damage.
4. A 6000 Series Zone Control System may not control temperature properly unless the heating and cooling system is properly sized and
balanced.
5. Insucient air flow or excessive temperatures through the heating and cooling system could result in equipment damage. Refer to the
manufacturer’s recommendations for minimum safe airflow and temperature requirements.
6. Do not mount the 6000 Series Control or Sensors on any exterior wall or equipment supply ductwork.
7. Do not install the system components where temperatures exceed 158°F (70°C) or are below 32°F (0°C), non-condensing.
8. Improper system installation could cause water damage from frozen pipes. Check system operation after installation.
READ AND SAVE THESE INSTRUCTIONS
6000 Series Zone Control System
For models 6010, 6015, 6020, 6025, 6030, 6035,
6040, 6045, 6045M
Safety & Installation Instructions
1

Aprilaire 6030 Specifications

General

Zones Supported	Single Zone
Communication	Wired
Wi-Fi Connectivity	No
Power Source	24 VAC
Power Supply	24 VAC
Humidity Sensor Accuracy	±5% RH
Display	Digital
Mounting	Wall Mount

Summary

Safety & Installation Instructions

Safety Instructions

Essential safety precautions and warnings for installing the 6000 Series Zone Control System.

Warning

Critical safety warnings regarding electrical shock and system operation.

6000 Series Hub Installation

6000 Series Hub Wiring

Transformer Connection

Wiring the 24VAC transformer to the 6000 Series Hub and sizing considerations.

Damper Wiring

Damper Types and Connections

Sensor Wiring

HVAC Equipment Wiring Diagrams

Two-Stage Furnace and A/C Wiring

Two-Stage Heat Pump Wiring

Indoor Air Quality Wiring Diagrams

Control and Sensor Installation

Location Recommendations

Guidelines for optimal placement of the 6000 Series Control and Sensors.

Mounting Procedures

Step-by-step instructions for mounting the 6000 Series Control and Sensors.

Control and Sensor Wiring

Control to Hub Wiring

Sensor to Hub Wiring

Installer Setup

Setup Menu and Tools

Navigating the Installer Setup Menu and accessing tools for system configuration.

General System Settings

Thermostat System Settings

Equipment and Control Setup

Settings for HVAC type, compressor stages, and control setup.

Sensor Offset and Timing Adjustments

Fan and Schedule Settings

Balance Points, Staging, and Reminders

Zone System Settings

Zone Configuration

Settings for the number of zones, staging, and zone weighting.

DAT Sensor Limits

Indoor Air Quality Settings

Dehumidifier and Air Cleaner Settings

Fresh Air System Settings

Wi-Fi Setup

Connecting to Wi-Fi

Steps for connecting the 6000 Series Control to a Wi-Fi network.

Aprilaire App Connection

Instructions for connecting the Control via the Aprilaire mobile application.

Home Automation Connection

Instructions for connecting the Control to home automation systems.

Installer Test Procedures

6000 Series Control Test

How to perform an installer test using the 6000 Series Control.

6000 Series Hub Test

How to perform an installer test using the 6000 Series Hub.

Installer Settings Tables

Heat Cool Installer Settings

Heat Pump Installer Settings

Sequence of Operation

Heat/Cool Changeover Logic

Explanation of how the system handles heating and cooling changeovers between zones.

DAT Sensor Limits Impact

How DAT sensor high/low limits affect heating and cooling operations.

Emergency Heat Mode

Fan and Heating/Cooling Operation

Multistage Equipment Staging

Staging Based on Zone

Staging Based on Number of Zones

Troubleshooting

Display Issues

Steps to resolve issues when the 6000 Series Hub display is blank.

Heating System Response

Troubleshooting steps for when the heating system does not respond.

Cooling System Response

Troubleshooting steps for when the cooling system does not respond.

Fan Not Turning On

Diagnosing why the fan does not turn on during a heat call.