Aprilaire 6045M - User Manual

SAFETY INSTRUCTIONS
Read this entire installation manual before beginning installation of the Aprilaire 6000 Series Zone Control System. For questions call Aprilaire
customer support at (800) 334-6011 or visit AprilairePartners.com.
WARNING
1. 120 volts may cause serious injury from electrical shock. Leave power disconnected until installation is complete.
2. The system is designed for indoor use only. Do not expose any of the components to moisture.
WARNING
1. Turn o the system power before removing or installing any wires into the terminals of any component of the system. Wiring with a live
circuit can lead to electrical shorts that can damage components.
2. Installation must be done in accordance with all applicable codes.
3. Installer should touch a grounded metal object before handling the components of the system. This will prevent any static discharge that
may cause damage.
4. A 6000 Series Zone Control System may not control temperature properly unless the heating and cooling system is properly sized and
balanced.
5. Insucient air flow or excessive temperatures through the heating and cooling system could result in equipment damage. Refer to the
manufacturer’s recommendations for minimum safe airflow and temperature requirements.
6. Do not mount the 6000 Series Control or Sensors on any exterior wall or equipment supply ductwork.
7. Do not install the system components where temperatures exceed 158°F (70°C) or are below 32°F (0°C), non-condensing.
8. Improper system installation could cause water damage from frozen pipes. Check system operation after installation.
READ AND SAVE THESE INSTRUCTIONS
6000 Series Zone Control System
For models 6010, 6015, 6020, 6025, 6030, 6035,
6040, 6045, 6045M
Safety & Installation Instructions
1

Summary

Safety Instructions

6000 Series Control Home Screen

6000 Series Hub Installation

6000 Series Hub Wiring

Transformer Wiring

Temperature Sensors

HVAC Equipment Wiring Diagrams

Indoor Air Quality Wiring Diagrams

6000 Series Control and Sensors Installation

Location Recommendations

Guidelines for optimal placement of the control and sensors.

Mounting

Steps and instructions for physically mounting the control and sensors.

Control and Sensor Wiring

Installer Setup

Installer Setup Menu

Navigating the initial setup menu for system configuration.

Installer Tools and Test

Thermostat System Settings

Configuration options for thermostat modes, stages, and schedules.

Zone System Settings

Settings related to zone detection, staging, and temperature limits.

Indoor Air Quality (IAQ) Settings

Configuration for humidifier, dehumidifier, air cleaner, and ventilation.

Wi-Fi Setup

Installer Test Procedures

Sequence of Operation

Heat;Cool Changeover

Discharge Air Temperature Limits

Heating Operation

Cooling Operation

Multistage Equipment Staging

Dual Fuel Operation

Troubleshooting

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Maintenance Features

The Aprilaire 6000 Series Zone Control System is a comprehensive solution for managing indoor climate and air quality across multiple zones. It is designed for models 6010, 6015, 6020, 6025, 6030, 6035, 6040, 6045, and 6045M.

Function Description

The system provides precise temperature control, indoor air quality management, and zone-specific climate adjustments. It integrates heating, cooling, humidification, dehumidification, air cleaning, and ventilation functionalities. The system prioritizes heating calls and manages opposing heating/cooling calls with a 20-minute changeover time limit. It also incorporates discharge air temperature (DAT) sensor limits to prevent equipment damage from overheating or freezing. Emergency Heat mode is available for heat pump systems, locking out the heat pump and utilizing auxiliary heat. Fan operation can be initiated by any zone, closing dampers for non-calling zones.

Important Technical Specifications

Input Ratings (6000 Series Hub):

• Voltage: 18-30VAC 50/60 Hz

Maximum Current:

• Damper output per zone (fused): 18VA at 158°F, 30VA at 90°F. Use 18 or 20 AWG solid (non-stranded) wire.

Environment:

• 6000 Series Hub Temperature (operating): 32°F - 158°F
• 6000 Series Control and Sensors (operating): 32°F – 120°F
• Temperature (shipping): -30°F – 150°F
• Humidity: 5% - 90%, non-condensing

Dimensions (in inches/mm):

• 6000 Series Hub: 11.19 (284) H x 8.63 (219) W x 1.86 (47) D
• 6000 Series Control: 4.38 (111) H x 7.11 (181) W x 1.06 (27) D
• 6000 Series Sensor: 4.99 (127) H x 3.07 (78) W x 0.82 (21) D

Wiring Specifications:

• 18-24 gauge thermostat wire for control and sensor connections.
• Maximum distance for ODT and DAT sensors from the Hub is 300 feet.
• Maximum distance for RAT sensor from the Hub is 300 feet.

Transformer Sizing:

• Normally Open/Power Close Dampers (2-Wire): (Number of dampers that could be energized at one time x 10VA) + 10VA for 6000 Series System.
• Power Open/Power Close Dampers (3-Wire): (Total number of dampers x 2.5VA) + 10VA for 6000 Series System.

Usage Features

Remote Access:

• Downloadable app for iOS App Store and Google Play Store.

Climate Control:

• Temperature Control: 7-day programmability, easy override of program schedules, progressive recovery, compressor protection.
• Heat Blast®: Raises room temperature 3°F to 5°F with one touch.
• One Touch Away: Sets thermostat to a predefined setpoint.
• Staging: Configurable based on zone or number of zones calling, allowing for efficient multi-stage HVAC equipment operation.
• Dual Fuel Operation: Utilizes outdoor temperature sensor for efficient heat pump and auxiliary heat management based on HIGH and LOW BALANCE POINT settings.

Indoor Air Quality (IAQ) Control:

• Humidification: Automatic or manual control, with options for operation with or without the HVAC fan.
• Dehumidification: With or without fan force, and an overcooling limit.
• Event-Based™ Air Cleaning: Programmable air cleaning cycles.
• Ventilation: With temperature and humidity limits, ASHRAE or timed setup.

Display and Interface:

• Large touch screen with adjustable backlight.
• Displays room temperature, room humidity, temperature setting, and outdoor temperature.
• Wi-Fi indicator (strobes in setup mode).
• Current date and time (automatically updated if connected to internet).

System Configuration:

• Installer Setup Menu: Accessible upon first power-up or after factory reset, or via the MENU by pressing the Contractor Info button for 10 seconds. Allows configuration of general system settings, thermostat settings, zone system settings, and IAQ settings.
• USB Drive Support: Import and export installer settings.
• Connection Type: Select between Aprilaire App connected controls or home automation connected controls.

Maintenance Features

Reminders:

• Air filter, humidifier, dehumidifier, and HVAC service reminders.
• Humidifier reminders for changing water panels (monthly or per season).
• Dehumidifier service reminders (monthly).
• Air cleaner filter change reminders (monthly).
• Fresh air service reminders (monthly).

Troubleshooting:

• Display is Blank: Check circuit breaker, power switch, and furnace door.
• Heating/Cooling System Not Responding: Check 24VAC at equipment and terminals, inspect for loose/broken wires.
• Fan Does Not Turn On: Verify "Fan Control In Heating / Heat Pump Auxiliary Type" setting.

Warranty:

• Five (5) year limited warranty from the date of installation, covering defects in materials or workmanship.
• Warranty is void if defects result from failure to have the unit installed by a qualified heating and air conditioning contractor.
• Warranty registration available online at www.aprilaire.com.

Aprilaire 6045M Specifications