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APRILIA RSV 1000 R FACTORY 2003 User Manual

APRILIA RSV 1000 R FACTORY 2003
308 pages
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www.serviceaprilia.com
workshopmanual
RSV 1000 R - RSV 1000 R FACTORY
1137 3
00/2003-10
8140742
USA

Table of Contents

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APRILIA RSV 1000 R FACTORY 2003 Specifications

General IconGeneral
Engine TypeV-Twin, 4-stroke
Displacement998 cc
Transmission6-speed
Power143 hp
Torque101 Nm
FrameAluminum
Front SuspensionÖhlins upside-down fork, adjustable preload, compression and rebound damping
Rear SuspensionÖhlins monoshock
Front BrakesDual 320 mm discs, 4-piston calipers
Rear BrakesSingle 220 mm disc
Fuel Capacity18 L (4.8 US gal)

Summary

Introduction to the Aprilia RSV

Summary of Introduction

Overview of the manual's structure and contents.

Reference Manuals

Lists related manuals and documentation.

Abbreviations and Conventions

Defines symbols, abbreviations, and technical terms used.

General Information for Aprilia RSV

Summary of General Information

Overview of the general information section.

Manual Conventions and Safety

Explains manual conventions and general safety warnings.

General Rules and Safety Precautions

Details basic safety rules for operations and hazardous materials.

Component Handling and Electrical Connections

Procedures for disassembling/reassembling components and handling electrical connectors.

Dangerous Elements and Precautions

Identifies hazards like fuel, lubricants, and fluids, with safety measures.

Running-In and Vehicle Identification

Recommendations for engine break-in and vehicle identification procedures.

Warning Labels and Emission Systems

Location of warning labels and California emission system details.

General Technical Information

Technical Specifications

Detailed technical data on dimensions, engine, gearbox, and capacities.

Electrical Equipment and Maintenance Schedule

Details on electrical components, bulbs, and the periodic maintenance chart.

Lubricants and Tightening Torques

Lists recommended lubricants and critical tightening torque values.

Special Tools

Lists specific tools required for maintenance and repair.

Component Locations and Dashboard Operation

Identifies main component locations and explains dashboard functions.

Diagnostics and Service Intervals

Information on diagnostic codes, error display, and service reminders.

Fuel System Maintenance

System Diagrams and Adjustments

Diagrams of the fuel and injection systems, plus CO level adjustments.

Axone Diagnostic Tool and Parameters

Explains the Axone diagnostic tool interface and adjustable parameters.

Airbox and Fuel Pump Servicing

Details on the airbox function and procedures for removing the fuel pump.

Throttle Body Maintenance

Steps for removing, disassembling, and refitting the throttle body.

Throttle Control Shaft End Play Check

Procedure to check and measure end play on the throttle valve control shaft.

Engine Servicing

Engine Removal Procedure

Step-by-step guide for removing the engine from the motorcycle.

Engine Reinstallation Procedure

Step-by-step guide for reinstalling the engine into the motorcycle.

Engine Mounting Torques

Critical torque specifications for engine mounting hardware.

Cycle Parts Maintenance

Body Panels and Fairings

Procedures for removing and refitting motorcycle body panels and fairings.

Front Fork Service and Adjustment

Detailed guide on front fork maintenance, fluid changes, and adjustments.

Steering and Rear Suspension

Procedures for steering bearing adjustment and rear suspension maintenance.

Wheel and Drive Chain Maintenance

Steps for front/rear wheel service and drive chain adjustment/inspection.

Brake System Service

Procedures for changing brake pads, checking discs, and bleeding circuits.

Clutch and Drive Chain

Information on bleeding the clutch circuit and drive chain maintenance.

Cooling System

System Diagram

Exploded view and labeling of the cooling system components.

Filling the Cooling System

Step-by-step instructions for filling the motorcycle's cooling system.

Electrical System

Component Identification and Checks

Locates electrical components and provides a check table.

ECU, Connectors, and Lighting

Details ECU pin assignments, connector functions, and lighting systems.

CAN Line and Immobilizer

Explains the CAN bus system and the vehicle's immobilizer functionality.

Wiring Diagram and Color Coding

Provides the overall wiring diagram and a guide to wire color coding.

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