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APRILIA TUONO 1000 User Manual

APRILIA TUONO 1000
279 pages
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www.serviceaprilia.com
workshopmanual
TUONO 1000
1306 5
12/2005-00
8104982
UK

Table of Contents

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APRILIA TUONO 1000 Specifications

General IconGeneral
Displacement998 cc
Transmission6-speed
Fuel SystemElectronic Fuel Injection
Engine TypeV-twin
Fuel Capacity18 L (4.8 US gal)
Front SuspensionUpside-down fork
Rear SuspensionMonoshock
Front BrakesDual disc
Rear BrakesSingle disc

Summary

Introduction

Foreword

Provides essential information for normal servicing and repair procedures.

Reference Manuals

Lists part numbers for various Aprilia service and technical manuals.

Abbreviations and Symbols

Defines common abbreviations and symbols used throughout the workshop manual.

General Information

Manual Structure and Conventions

Explains the manual's organization, terminology, and identification symbols for variants.

Safety Warnings and Precautions

Details warning symbols and crucial safety guidelines for operating and servicing the motorcycle.

Running-In Procedure

Outlines the recommended steps for engine break-in to ensure durability and performance.

Periodic Maintenance

Technical Data and Specifications

Provides key dimensions, engine, gearbox, and fuel system specifications.

Scheduled Maintenance Chart

Details recommended maintenance tasks at specific mileage or time intervals.

Tightening Torques

Specifies torque values for fasteners across different vehicle sections.

Special Tools

Identifies specific tools required for maintenance and repair procedures.

Instrument Panel Operation

Explains the functions and operation of the digital instrument panel and its various modes.

Fuel System

Fuel Pump Servicing

Covers the removal and servicing of the fuel pump, sensor, and filter components.

Throttle Body Unit Maintenance

Explains the removal, disassembly, inspection, and refitting of the throttle body unit.

Fuel System Power Supply and Diagrams

Details the fuel tank, pump unit, and injection system diagrams.

Engine

Engine Removal Procedure

Step-by-step guide for safely removing the engine from the motorcycle frame.

Engine Installation Procedure

Detailed instructions for correctly installing the engine back into the motorcycle frame.

Engine Tightening Torques

Lists the specific torque values for engine-related fasteners.

Cycle Parts

Front Fork Servicing

Covers fork disassembly, fluid replacement, seal replacement, and component checks.

Steering Bearings Adjustment

Details checking and adjusting steering bearing play for proper handling.

Rear Suspension Servicing

Explains rear suspension disassembly, component checks, and reassembly.

Swingarm Maintenance

Covers swingarm removal, bearing checks, seal inspection, and reassembly.

Front Wheel Servicing

Guides through front wheel removal, bearing replacement, and fitting.

Rear Wheel Servicing

Outlines rear wheel removal, final drive unit servicing, bearing replacement, and sprocket maintenance.

Front Brake System Maintenance

Covers pad replacement, disc checks, and brake system bleeding procedures.

Drive Chain Maintenance

Explains chain play checking, adjustment, cleaning, lubrication, and wear inspection.

Cooling System

Cooling System Diagram

Illustrates the layout and components of the motorcycle's cooling system.

Filling the Cooling System

Step-by-step guide for correctly filling and bleeding the engine's cooling system.

Electric System

Component Locations and Identification

Identifies the positions of various electrical components on the motorcycle.

Electrical Parts Inspection

Provides detailed specifications and testing procedures for key electrical components.

Immobilizer System Operation

Details the immobilizer system's functionality, key storage, and warning lights.

ECU Mapping and Reprogramming

Covers ECU mapping updates, compatibility, and reprogramming procedures.

Wiring Diagram

Provides the complete wiring diagram for the motorcycle's electrical system.

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