Aqua Lung Titan - User Manual

Authorized Technician
TECHNICAL MAINTENANCE MANUAL
CALYPSO/TITAN/OCTOPUS
SECOND STAGE

Summary

Service and Safety Guidelines

Warnings, Cautions, and Notes

Key safety alerts and important reminders for technicians.

Scheduled Service Intervals

Maintenance frequency based on dive usage for regulator longevity.

General Service Guidelines

Fundamental principles for performing regulator maintenance correctly.

Disassembly and Reassembly Procedures

General Conventions and Tools

Terminology, acronyms, and recommended tools for service.

Disassembly Steps

Detailed steps for the complete breakdown of the second stage regulator.

Reassembly Steps

Detailed steps for the correct reassembly of the second stage regulator.

Adjustments and Final Testing

Lever Height Adjustment

Procedure for adjusting the lever height for optimal performance.

Final Testing Procedures

Tests to verify proper function and safety after service.

Cleaning and Lubrication Procedure

Cleaning Brass and Stainless Steel Parts

Methods for cleaning metal components.

Cleaning Anodized Aluminum, Plastic & Rubber Parts

Methods for cleaning non-metal components.

Cleaning Hoses

Procedures for cleaning regulator hoses.

Lubrication and Dressing

Proper lubrication techniques for O-rings and components.

Aqua Lung Titan Specifications

General

Type	Regulator
Nitrox Compatibility	Yes (up to 40%)
Environmental Sealing	No
Hose Ports	1 HP, 4 LP
Second Stage	Downstream valve
Inlet Pressure	200-300 bar (2900-4350 psi)
Intermediate Pressure	9.5 bar (138 psi)