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Aquacal Heat Pump User Manual

Aquacal Heat Pump
60 pages
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Attention Installer: This manual is purchaser’s property; leave with heat pump owner!
PN: LTP0048 REV 2
01/07/10
AquaCal AutoPilot
Pool & Spa Heat Pump
Owners Manual and Installation Guide
MODEL /
SERIAL NUMBER

Table of Contents

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Aquacal Heat Pump Specifications

General IconGeneral
BrandAquacal
ModelHeat Pump
CategoryHeat Pump
LanguageEnglish

Summary

Welcome to the AquaCal Team

AquaCal Heat Pump Options

ThermoLink® Heat Exchanger

Patented titanium heat exchanger for superior water chemistry resistance.

Microprocessor Controller

Digitally-based controller for precise temperature control and diagnostics.

Scroll Compressor

Quieter, more reliable compressor with fewer moving parts.

Corrosion-Proof Cabinet

Durable ABS material for fade resistance and rust prevention.

Heat & Cool Capability

Ability to heat or cool pool/spa water for year-round comfort.

Hot Gas Defrost

Active defrost cycle for continuous operation in freezing weather.

Understanding How a Heat Pump Works

General Safety Information

Safety Signals

Explains WARNING and CAUTION signal meanings for user safety.

Heater Not Repairable by Owner

Emphasizes that repairs must be done by qualified personnel.

Refrigerant Circuit Service

Highlights the need for certified technicians for refrigerant circuit work.

Water Temperature Safety

Warns about hyperthermia risks from excessively hot water.

Water Chemistry Safety

Addresses hazards of improper water chemistry and equipment damage.

Quick Start & Stop Guide

Verify Electrical Power

Steps to ensure the unit has power before operation.

Set the Heater Controls

Instructions for setting pool/spa temperatures and modes.

Begin Heating

Steps to initiate the heating process.

Program Filter Pump Run Time

Guidance on filter pump operation for heat pump efficiency.

Continuous Usage and Condensation

Explanation of normal condensation and its implications.

Stop the Heat Pump

Preferred methods for safely shutting down the unit.

Heater Controls and Operation

Control Panel Layout

Diagram and identification of control panel components.

Control Buttons, Indicator Lights, & Display

Explanation of buttons, lights, and the LED display functions.

Operational & Programming Codes

Explains various codes displayed during operation or programming.

Owner-Level Programming

Applying Power to The Controller

Initial power-up sequence and controller display.

MODE Controls Explained

Explanation of operating modes (OFF, HEAT, COOL, ACH).

Turning The Heat Pump Off

Preferred methods for shutting down the unit.

Selecting Pool/Spa Thermostat Settings

How to switch between pool and spa temperature settings.

Changing Pool Temperature Set Point

Steps to adjust the desired pool temperature.

Changing Spa Temperature Set Point

Steps to adjust the desired spa temperature.

Selecting Between °F and °C

Procedure to switch between Fahrenheit and Celsius displays.

User Lock Code Option [ULC]

Explanation of the security feature to lock controls.

De-Activating the User Lock Code

Procedure to disable the user lock code.

Back Door Entry for Lock Code

Recovery method if the lock code is forgotten.

Selecting Call-Flex Pump Options [CFO]

Configuration for automatic pump run time adjustments.

Maintenance and Operational Recommendations

General Maintenance

Recommendations for professional annual inspection and basic upkeep.

Safety During Cleaning Operations

Critical safety warnings when cleaning the unit.

Maintain Proper Water Flow

Importance of filter and pump maintenance for adequate flow.

Control Water Chemistry

Recommended water chemistry standards for pool/spa.

Pool/Spa Refinishing Operations Caution

Warning regarding water flow during refinishing or acid cleaning.

Control Irrigation and Storm Run Off

Protecting the unit from water damage from external sources.

Maintain Proper Clearances Around Heater

Requirements for airflow and service access.

Heating Tips and Usage

Heating in Cooler Weather

Tips for optimizing heating during colder periods.

Pool/Spa Blankets

Benefits and safety warnings for using pool blankets.

Pool and Spa Combination Heating

How to heat both pool and spa, with automation options.

Spa Heating & Spa Setback Option

Optimizing spa heating and using setback temperatures.

Calculating Initial Heating Time

Seasonal Use and Shut Down

During the Swim Season

Recommendations for operation during the swimming season.

Freeze Protection & Extended Shut Down

Critical information for protecting the heater in freezing conditions.

Winterizing for Hard Freeze Conditions

Warnings and initial steps for winterizing.

Winterizing Procedure

Planned Maintenance Program

Troubleshooting Common Issues

Heat Pump Fails to Operate

Diagnosing why the unit is not starting or running.

Heat Pump Running but Not Heating

Troubleshooting when the unit runs but doesn't heat effectively.

Water Coming from the Heat Pump

Distinguishing between normal condensation and leaks.

Troubleshooting Flowcharts

Heat Pump Fails to Operate Flowchart

Visual guide to diagnose and resolve failure to operate issues.

Heat Pump Running but Not Heating Flowchart

Visual guide for diagnosing heating performance problems.

Water Coming from Heat Pump Flowchart

Flowchart for identifying water leaks or condensation.

Installation Introduction

Installer Safety and Data Plate Information

Data Plate Nomenclature

Guide to understanding the model and specification data plate.

Physical Characteristics and Specifications

Models 035, 055, & 075 Specifications

Dimensional drawings and specifications for models 035, 055, & 075.

Models 110 & 120 Specifications

Dimensional drawings and specifications for models 110 & 120.

Model SQ121 Specifications

Dimensional drawings and specifications for model SQ121.

Models 135, 155, & 175 Specifications

Dimensional drawings and specifications for models 135, 155, & 175.

Model SQ156 Specifications

Dimensional drawings and specifications for model SQ156.

Installation Placement and Clearances

Indoor Installation Guidelines

Discouraged but detailed guidance for indoor installations.

Outdoor Installation Clearances

Requirements for service and operational clearances outdoors.

Code Required Clearances

Compliance with local, state, and national spacing requirements.

Installation: Irrigation, Pad, and Anchoring

Irrigation and Runoff Control

Protecting the unit from water damage from external sources.

Equipment Mounting Pad Requirements

Specifications for constructing a suitable mounting pad.

Anchoring Heater to Pad

Procedures for securing the unit against wind loads.

Installation Plumbing Requirements

Plumbing Overview

Guide to plumbing schematics and flow rate requirements.

Approved Parts and Materials

Standards for materials and installation methods.

In-Line Chlorine Feeders

Recommendations for placement of chlorinators.

Maintain Ability to Winterize

Importance of unions for easy winterization.

Water Connections to Heat Pump

Details on supplied PVC unions and connection methods.

Maximum Pressure and Flow Rates

Specifies maximum pressure and required flow rates.

In-floor Cleaning Systems Caution

Advisories for systems prone to water hammer.

Installation Plumbing Schematics

Water IN & OUT Connections

Illustrates typical water inlet and outlet connections.

Installation Electrical Requirements

General Electrical Requirements

Guidelines for locating disconnects and sizing wiring.

Code-Specific Electrical Requirements

Compliance with NEC and local electrical codes.

Connecting External Controllers

Information on integrating external control systems.

Sizing Electrical Service and Data Plate

Using the data plate to determine service requirements.

Ground-Fault Protection Considerations

AquaCal's recommendation regarding GFCI protection.

Controls Configuration and Adjustments

Level-2 Programming Overview

Overview of advanced settings for specific site characteristics.

Entering Service Menu

Steps to access the service menu for programming.

Time Delay [dEL] Settings

Setting or deactivating the 4-minute start-up delay.

Configuring External Controllers

Steps to configure for external controls or flow switches.

Water Sensor Calibration [tSC]

Procedure to verify and adjust water temperature sensor readings.

Defrost Sensor Calibration [dSC]

How to check and adjust the defrost sensor accuracy.

Spa Dead Band Differential [dBS]

Setting the temperature range for spa heating/cooling activation.

Pool Dead Band Differential [dBP]

Setting the temperature range for pool heating/cooling activation.

Service Lock Code Management

Managing service lock codes and back-door entry.

Microprocessor Configuration Codes and Defaults

Troubleshooting Using Displayed Error Codes

Microprocessor Mode Jumper Positioning

Mode Jumper Explained

Purpose and function of the mode jumper.

Verify Mode Jumper Position

Steps to check if the jumper is set correctly.

Reposition Mode Jumper

Procedure to change the jumper position if incorrect.

Defrost System Descriptions

Defrost Cycle (Heat Only Units)

How defrost operates on heat-only models.

Defrost Cycle (Heat & Cool Units)

How active hot gas defrost works on heat/cool models.

Heat & Cool Defrost Sequence

Step-by-step sequence of the heat/cool defrost operation.

Water Flow Switch Adjustment

Locate and Identify Water Pressure Switch

How to find and identify the pressure switch.

Adjusting a Len Gordon Switch

Adjustment procedure for Len Gordon brand switches.

Adjusting a TecMark Switch

Adjustment procedure for TecMark brand switches.

Complete Adjustment Procedure

Final checks and reassembly after adjustment.

Contacting the Factory

Information for Service Calls

Essential information to have ready before calling for support.

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