ARB 60L - Default Chapter; Table of Contents

Revision Date – 22/12/2014 page 1
TABLE OF CONTENTS
1 INTRODUCTION .................................................................................................................................................................. 2
1.1 General information................................................................................................................................. 2
1.2 How to use this manual ........................................................................................................................... 2
1.3 Contact information ................................................................................................................................. 2
2 WARRANTY ......................................................................................................................................................................... 3
2.1 ARB Fridge Freezer Limited Warranty .................................................................................................... 3
2.2 Warranty procedure for service agents ................................................................................................... 4
2.3 Warranty Approval Form ......................................................................................................................... 5
3 STANDARD SERVICE/WARRANTY TIMES ....................................................................................................................... 6
4 SPARE PARTS .................................................................................................................................................................... 7
4.1 Spare parts list ........................................................................................................................................ 7
4.2 Spare parts exploded drawing ................................................................................................................ 8
4.3 Minimum stocked spare parts ................................................................................................................. 9
5 TOOLS REQUIRED ........................................................................................................................................................... 10
5.1 Basic servicing ...................................................................................................................................... 10
5.2 Servicing the refrigeration system ......................................................................................................... 10
6 TROUBLESHOOTING ....................................................................................................................................................... 11
6.1 Check (diagnosis) lights ........................................................................................................................ 11
6.2 DC Power Supply .................................................................................................................................. 12
6.3 AC Power Supply .................................................................................................................................. 16
6.4 Cooling .................................................................................................................................................. 17
6.5 General ................................................................................................................................................. 20
6.6 Battery Protection Settings ................................................................................................................... 21
7 FAULT FINDING FLOW CHARTS ..................................................................................................................................... 22
7.1 Fridge will not run on 100-240V AC power ........................................................................................... 22
7.2 Fridge will not run on 12/24V DC power ............................................................................................... 23
8 CHECKS AND TESTS ....................................................................................................................................................... 24
8.1 Vehicle wiring system............................................................................................................................ 24
8.2 Test compressor control unit – 12/24V DC ........................................................................................... 27
8.3 Test main circuit board – 100-240V AC ................................................................................................ 29
8.4 Test compressor control unit – 100-240V AC ....................................................................................... 31
8.5 Test compressor ................................................................................................................................... 33
8.6 Test thermistor ...................................................................................................................................... 34
8.7 Adjust internal temperature correlation ................................................................................................. 36
9 SERVICE ............................................................................................................................................................................ 37
9.1 Control panel circuit board – Replace ................................................................................................... 37
9.2 Rear Cover – Remove and Refit ........................................................................................................... 39
9.3 Compressor control unit - Replace ....................................................................................................... 40
9.4 Main circuit board - Replace ................................................................................................................. 42
9.5 Rear Cover – Replace .......................................................................................................................... 44
9.6 Cooling fan - Replace............................................................................................................................ 47
9.7 Latch assembly- Replace ...................................................................................................................... 49
9.8 Front handle assembly - Remove and Refit ......................................................................................... 50
9.9 Rear handle assembly – Remove and Refit ......................................................................................... 52
9.10 Light globe - Replace ............................................................................................................................ 54
9.11 Light housing - Replace ........................................................................................................................ 55
9.12 Plug fuse (12/24V DC)- Replace ........................................................................................................... 56
9.13 Device fuse (100-240V AC) - Replace .................................................................................................. 57
9.14 DC power socket - Replace .................................................................................................................. 58
9.15 AC power socket - Replace .................................................................................................................. 59
9.16 Rubber feet – Remove and Refit .......................................................................................................... 60
9.17 Compressor mounting feet – Replace .................................................................................................. 61
9.18 Compressor mounting base - Replace ................................................................................................. 63
9.19 Lid seal – Remove and Refit ................................................................................................................. 65
9.20 Lid hinge assembly- Service ................................................................................................................. 66
9.21 Cabinet hinge assembly- Service ......................................................................................................... 67
9.22 Thermistor – Replace ............................................................................................................................ 68
9.23 Improving performance with AM radios ................................................................................................ 71
9.24 Basket retention .................................................................................................................................... 73
10 SERVICE BY REFRIGERATION MECHANIC ................................................................................................................... 74
10.1 Compressor recharge information ........................................................................................................ 74
10.2 Leaks in the refrigerant system. ............................................................................................................ 74
11 WIRING .............................................................................................................................................................................. 75
11.1 Wiring diagram- ..................................................................................................................................... 75
11.2 Wiring schematic ................................................................................................................................... 77
12 PRODUCT IMPROVEMENT CHANGE LOG ..................................................................................................................... 78
12.1 Definition of change: ............................................................................................................................. 81
12.2 Superseded products: ........................................................................................................................... 82