Arctic Cat 2016 90 Utility - Torque Specifications

3
Torque Specifications
* w/Red Loctite #271
ENGINE
Piston Ring End (top)
Gap (Installed) (2nd)
(oil)
0.15-0.30 mm
0.30-0.45 mm
0.20-0.70 mm
Piston Pin Outside Diameter (Min) 12.96 mm
Piston Pin Bore (Max) 13.03 mm
Piston Skirt/Cylinder Clearance (Max) 0.10 mm
Cylinder Head Distortion (Max) 0.05 mm
Cylinder Bore Trueness 50.00-50.05 mm
Connecting Rod (Small End Inside
Diameter) (Max)
13.06 mm
Connecting Rod (Small End Deflection)
(Max)
0.40 mm
Connecting Rod/Crankshaft Clearance
(Side to Side) (Max)
0.05 mm
Crankshaft (Runout) (Max) 0.10 mm
Camshaft Lobe Height (Intake) (Min) 26.33 mm
Camshaft Lobe Height (Exhaust) (Min) 25.65 mm
Rocker Arm to Shaft Clearance (Max) 0.10 mm
Intake Valve Stem to Guide Clearance
(Max)
0.06 mm
Exhaust Valve Stem to Guide Clearance
(Max)
0.08 mm
Crankshaft Web-to-Web Distance 45.15-45.20 mm
Oil Pump Outer Rotor to Body Clearance
(Max)
0.25 mm
Oil Pump Outer to Inner Rotor Clearance
(Max)
0.20 mm
Oil Pump Rotor End Clearance (Max) 0.12 mm
V-Belt Width (Min) 16.5 mm
Centrifugal Clutch Housing (Max) 107.5 mm
Centrifugal Clutch Lining Thickness (Min) 1.0 mm
Driven Pulley Spring Free Length (Min) 154.6 mm
Roller Guide Diameter (Min) 15.4 mm
Movable Drive Face Collar (Max) 24.06 mm
EXHAUST COMPONENTS
Part Part Bolted To
Torque
ft-lb
Exhaust Pipe Cylinder Head 7
Muffler Frame 32
BRAKE SYSTEM COMPONENTS
Brake Banjo-Fitting Caliper 25
Brakeline Hose Master Cylinder 20
Rear Brake Caliper Rear Axle Housing 22
ELECTRICAL COMPONENTS
Stator* Stator Plate 8
STEERING COMPONENTS
Wheel Front/Rear Hub 30
Front Wheel Hub Spindle Axle 45
Handlebar Cap Lower Clamp 10
Steering Post Outer Bearing Cap Inner Bearing Clamp 20
Steering Post Frame 51
Tie Rod End Steering Post 20
SUSPENSION COMPONENTS
Front Shock Absorber Frame/A-Arm 29
Rear Shock Absorber Frame/Swing Arm 29
Swing Arm Frame 50
Swing Arm Rear Axle Housing 29
A-Arm Frame 29
Knuckle A-Arm 29
Tie Rod End Knuckle 25
ENGINE COMPONENTS
Oil Drain Plug Crankcase 18
Spark Plug Cylinder Head 9
Cylinder Head (Nut) Cylinder 15
Crankcase Half* Crankcase Half 8
Flywheel* Crankshaft 30
Camshaft Holder Cylinder 15
Stationary Drive Sheave* Crankshaft 27.5
Centrifugal Clutch Housing* Driven Pulley/Centrifugal
Clutch
40
Oil Pump Crankcase 7
Oil Pump Gear Oil Pump 7
Oil Screen/Filter Cap Crankcase 10
Cam Chain Tensioner Cylinder 7
Transmission Drain Plug Transmission 18
Cylinder Head (Cap Screw) Crankcase 7
Valve Cover Cylinder Head 7
Spline-Lock Drive Sprocket 8
Engine Mount Engine/Frame 32.5
Intake Pipe Cylinder Head 7
DRIVE TRAIN COMPONENTS
Rear Hub Rear Axle Shaft 58
Rear Axle Nut (Inner/Outer)* Rear Axle 86
V-Belt Cover Crankcase 7
Transmission Case Cover Transmission 22
Rear Sprocket Sprocket Retainer 20