24
Maintenance
Periodic Maintenance Checklist
Item Interval Page Remarks
Brake System Daily 27 Check for binding, leakage, and proper operation;
lever firmness, travel, caliper, disc, and pads
Cooling System - Liquid Daily 10,25 Check for leakage, damage, obstructions, coolant
level
Oil-Injection System Daily — Check for leakage, damage, and injection oil level
Stop Switch Daily — Check for proper operation
Hoses Daily — Check for damage, leakage, and wear
Headlight & Taillight/Brakelight Daily 36-37 Check for proper operation and cleanliness
Steering System Daily — Check for proper operation, tightness of bolts,
and binding
Throttle Control System Daily 19 Check for binding, sticking, proper operation,
throttle cable tension, and wear
Drive Belt Daily
Monthly
30 Check for wear, cracks, and fraying
Check length and width dimensions
Ski Wear Bars Daily 38 Check for wear and damage
Electrical Wiring Weekly — Check for wear, damage, and tight connections
Exhaust System Weekly 10 Check for damage, leakage, and obstructions
Nuts, Bolts, Fasteners Weekly — Check tightness
Recoil Starter Weekly —
Check rope for wear, fraying, and proper operation
Shock Absorbers Weekly 11,34 Check for fluid leakage and damage and air pres-
sure (Fox Air Shocks)
Spark Plugs Weekly 25 Check center electrode insulator color, carbon,
and gap
Suspension Weekly 34 Check for damage, loose components, and
proper adjustment
Track Tension/Alignment Weekly 32,33 Check/adjust as necessary
Wear Strips Weekly 38 Check for wear and damage
Wires & Cables Weekly — Check for wear, damage, and fraying
Fuel System - Tank, Pump, In-
Line Filter, & Vent Hose
Weekly — Check for damage, wear, obstructions, and leak-
age
Air Silencer Seasonal — Inspect/Clean
APV System Monthly 15 Check/adjust as necessary
ACT Drive Gear Case Seasonal 21 Flush and change drive fluid prior to storage
Heat Exchangers Monthly — Check for wear, leakage, and damage
Drive Clutch/Driven Pulley Monthly 10,11 Check for damage, binding, and wear/remove
drive belt, clean drive clutch/driven pulley with
compressed air, and clean sheaves with suitable
parts-cleaning solvent
Front & Rear Suspension Monthly 22,23 Grease
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