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Arctic Cat
Offroad Vehicle
Panther 1974
Arctic Cat Panther 1974 User Manual
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TABLE
OF
CONTENTS
Page
Millimeter/Decimal/Inch
Conversion
Tab
le
1-
2
,3,4
Identification
1-5
Specifications
1
-
6
Bolt
Torque
Chart
1-7
Chaincase
Lubricant
1-7
Fuel
Mixing.
.
.
1-8
Know
the
Controls
1-9
Safety
Checks
.
.
1-10
Star
tin
g
/
Stopp
ing
Instructions
1
-10
,
Section
I
@A
r
ct
ic
Ent
e
rpr
is
e
s,
Inc.
1973
Form
No
.
0153-030
2
Table of Contents
Section 1
25
Table of Contents
25
Theory of Operation
26
Before Trouble Shooting the Engine
28
Trouble Shooting
31
Engine Removal
35
Engine Servicing (Disassembly)
36
Remove External Components
36
Remove Starter Drum and Fan
37
Remove Magneto Assembly and Counterweights
38
Remove PTO End Cover
38
Remove Rotor and Rotor Housing
39
Remove Mainshaft
39
Remove Bearing from PTO End Cover
40
Remove Bearing from Magneto End Cover
40
Remove Apex and Side Seal Components
41
Remove Pinion Gear
41
Remove Rotor Needle Bearing
42
Engine Servicing (Decarbonizing)
43
Decarbonize Rotor and Sealing Components
43
Decarbonize Rotor Housing
43
Decarbonize End Covers
43
Engine Servicing (Inspecting)
44
Inspect End Covers
44
Inspect Rotor Housing
44
Inspect Fan and Starter Drum
44
Check Magneto Strength (F Iywheel)
44
Inspect Mainshaft
45
Inspect Rotor
45
Inspect Apex Seals, Sealing Fins and Side Seals
45
Inspect Rotor Sealing Component Springs
46
Install Bearing and Seal (PTO End Cover)
47
Install Bearing and Pinion (Magneto End Cover)
47
Engine Servicing (Assembly)
47
Install Mainshaft and Shim End Play
48
Install Rotor Housing and Assemble Rotor
49
Install Rotor in Rotor Housing
50
Install PTO End Cover and Counterweights
50
Install Magneto and Fan Assembly
51
Install External Components
52
Install Fan Housing
52
Engine Installation
53
Engine Servicing Recoil Starter
55
Remove Recoil Starter
55
Disassemble Recoil Starter
55
I Nspection of R Ecoi I Components
56
Assemble Recoil Starter
57
Install Recoil Starter
59
Engine Servicing (Storage)
59
Alternate Oils for Fuel Mixing
60
Section 2
61
Fuel System
63
Theory of Operation
64
Check Fuel Pump Pressure
65
Trouble Shooting
66
Carburetor Removal
67
Carburetor Servicing (Disassembly)
67
Carburetor Servicing (Cleaning)
70
Carburetor Servicing (Inspecting)
71
Carburetor Servicing (Assembly)
72
Metering Lever Adjustment
75
Install Carburetor on Engine
76
Throttle Adjustment
76
Adjust Carburetor
77
Fine Tune the Carburetor
78
Fuel Tank Servicing
79
Intake Hose Servicing
79
Fuel Tank Removal
80
General
80
Section 3
117
Drive Clutch Specifications
118
Driven Pulley Specifications
119
Drive Belt Specifications
120
Sprocket/Chain Specifications
120
Track Specifications VA
120
Theory of Operation
121
Customizing Drive Clutch
123
Spring Chart
124
Drive Clutch Trouble Shooting
126
Belt Trouble Shooting
127
Driven Pulley Trouble Shooting
128
Chain/Sprocket Trouble Shooting
129
Track Trouble Shooting
130
Drive Clutch Bearing Tolerance
132
Drive Clutch Removal
133
Cleaning Individual Components
135
Inspecting Individual Components
135
Spring Compression Specification
136
Drive Clutch Installation
140
Driven Pulley Removal
142
Driven Pulley Disassembly
145
Cleaning Individual Components
149
Driven Pulley Assembly
149
Inspecting Individual Components
149
Driven Pulley Installation
150
Eccentric Assembled
150
Eccentric Disassembled
150
Chain and Sprocket Adjustments
159
Track Drive Removal
163
Track Drive Installation
165
Track Removal
169
Track Servicing
169
Track Installation
170
Section 4
193
Remove Throttle Control Handle
194
Steering Servicing
194
Remove Throttle Safety/Kill Switch
196
Install Throttle Safety/Kill Switch
197
Install Brake Control Handle
199
Remove Brake Control Handle
199
Install Brake/Dimmer Switch
202
Remove Steering Post and Tie Rod Ends
203
Install Steering Post and Tie Rod Ends
206
Remove Outside Tie Rod End and Tie Rod
208
Install Tie Rod and Outside Tie Rod End
209
Remove Ski Spindle
209
Install Ski Spindle
210
Remove Ski Spring
212
Install Ski Spring
213
Ski Alignment
215
Body Servicing
217
Remove Instrument Panel
217
Install Instrument Panel
218
Remove Lower Shroud (Toolbox)
219
Install Lower Shroud (Toolbox)
220
Remove Hood, Headlight, Hinge Bracket and Hinge Support
221
Install Hood, Headlight, Hinge Bracket and Hinge Support
222
Headlight Aiming
223
Remove Reflector, Reflectorized Strip and Vinyl Strip
224
Install Bumper, Hood Channels and Hood Cushions
226
Remove Footrest
226
I Nstall Footrest
227
Remove Fuel Tank and Rear Shroud
227
Install Fuel Tank and Rear Shroud
228
VII-3
235
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Arctic Cat Panther 1974 Specifications
General
Brand
Arctic Cat
Model
Panther 1974
Category
Offroad Vehicle
Language
English
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