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Armstrong Air BCE5V60MA4X - User Manual

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507789-01 Issue 2007 Page 1 of 24
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INSTALLATION INSTRUCTIONS
BCE5V Series Air Handler
(P) 507789-01
*P507789-01*
Manufactured By
Allied Air Enterprises LLC
A Lennox International, Inc. Company
215 Metropolitan Drive
West Columbia, SC 29170
Table of Contents
BCE5V Unit Dimensions – Upow – Inches (mm).......2
Shipping and Packing List ...........................................3
General ........................................................................3
Requirements ..............................................................3
Use of Air Handler During Construction.......................4
Installation Clearances ................................................4
Installation ...................................................................4
Condensate Drain........................................................7
Duct System and Filters .............................................9
Brazing Refrigerant Lines ............................................9
Sealing the Unit .........................................................11
Electrical Connections ...............................................12
BDC3 Blower Control ................................................16
Adjusting the Blower Speed ......................................16
Blower Performance ..................................................17
Checkout Procedures ................................................21
Professional Maintenance .........................................22
Homeowner Maintenance..........................................22
Repairing or Replacing Cabinet Insulation ................22
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, personal
injury or loss of life. Installation and service must be
performed by a licensed professional HVAC installer or
equivalent, service agency, or the gas supplier.
WARNING
The Clean Air Act of 1990 bans the intentional venting
of refrigerant (CFCs, HCFCs and HFCs) as of July
1, 1992. Approved methods of recovery, recycling or
reclaiming must be followed. Fines and/or incarceration
may be levied for noncompliance.
IMPORTANT
As with any mechanical equipment, contact with sharp
sheet metal edges can result in personal injury. Take
care while handling this equipment and wear gloves
and protective clothing.
CAUTION
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Summary

General Information and Requirements

Site Selection and Safety

Site selection, weight hazard, matched system, and flammable vapor precautions.

Construction Use and Clearances

Warranty and Clearances

Warranty void information and required installation clearances for various configurations.

Downflow Application and Condensate Drain

Condensate Drain Installation and Sloping

Instructions for installing condensate drains and sloping the unit for proper drainage.

Overflow Drain Line and Testing

Overflow Line Requirements

Requirements for overflow drain lines, secondary drain pans, and traps.

Drain Line Routing and Testing

Guidance on routing drain lines, ensuring access, and testing the condensate system.

Duct System, Filters, and Brazing Intro

Refrigerant Line Requirements

Specifications for refrigerant lines and precautions for POE oils and moisture.

Brazing Operations

Brazing Safety and Procedure

Important safety precautions and step-by-step procedures for brazing refrigerant lines.

Sealing the Unit

Sealant and Plenum Sealing

Instructions for sealing the unit, especially in unconditioned spaces and to the plenum.

Electrical Connections

Safety and Wiring Precautions

Essential safety measures for electrical connections, including power disconnection and insulation hazards.

Electric Heat Wiring Diagram

Low Voltage Connections

BDC3 Blower Control

Jumper Settings and Speed Taps

Guide to BDC3 jumper settings for selecting blower speed taps.

Checkout Procedures

Pre-Start-Up Checks

Essential checklist for verifying proper installation before initial operation.

Start-up Checklist (Upflow)

Start-up Checklist (Horizontal)

Armstrong Air BCE5V60MA4X Specifications

General IconGeneral
BrandArmstrong Air
ModelBCE5V60MA4X
CategoryAir Handlers
LanguageEnglish

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