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STERRAD 100
ASP STERRAD 100 Service Manual
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STERRAD
100 Sterilization System
Service Guide
Advanced Sterilization Products
33 Technology
Irvine, California 92618
1-888-STERRAD
TS-02859-0-002 REV D
This guide contains information on servicing the STERRAD
®
100 S Sterilizer. The
STERRAD 100 S Sterilizer is for international use only. No use other than testing related
to the development and submission of information to the FDA is authorized in the
United States.
2
Table of Contents
Table of Contents
3
What's New in this Guide
10
CHAPTER 1. About the Service Guide
11
Introduction
11
What's New in this Guide
11
New for REV D
11
Revision C Information
12
REV A/B Information
12
What's New Table
13
Table of Contents
17
CHAPTER 2. System Operation
18
Introduction
18
Theory of Operation-Overview
18
Routine Maintenance
19
Canceled Cycles
26
Alarm Limits by Parameter
27
Software Overview
29
User Interface and Operator Controls
32
Functional Subsystems
32
Additional Documentation
33
STERRAD 100 S Theory of Operation
34
Introduction
34
Phase 1 - Vacuum Preconditioning
34
Phase 2 - Sterilization a
35
Phase 3 - Sterilization B
36
Phase 4 - Venting
37
STERRAD 100 S Process Times
37
CHAPTER 3 Using System Messages
41
Introduction
41
CHAPTER 4. Vacuum Subsystem
88
Introduction
88
Different Subsystem Configurations
88
Theory of Operation
89
Vacuum Pump
89
Exhaust Filter
90
Oil Return Valve
90
Table of Contents
114
Different User Subsystem Configurations
115
Introduction
115
Theory of Operation
117
User Interface Subsystem
117
Controller Operation
120
User Interface Calibration
123
Setting the Printer DIP Switches
124
Setting System Parameters
125
Setting the Audible Alarm
125
Setting the LCD Contrast
125
Setting the System Clock
129
Setting the System Serial Number and Total Machine Cycles
130
Master Reset
131
Controller Calibration
132
Power Supply Adjustment
132
Analog to Digital (Set Point)
134
High/Low Pressure Range Divider Voltage
134
Remove/Replace the Printer
135
User Subsystem Replacement Procedures
135
Remove/Replace the Membrane Switch
136
Remove/Replace the Printer (Block 2)
136
Control Subsystem Replacement
137
Remove the Control Enclosure
137
Remove the Power Supplies
138
Replace the Control Enclosure
138
Replace the Power Supplies
138
Remove/Replace the Firmware
139
Table of Contents
141
Different Door and Chamber Configurations
142
Door and Chamber Subsystem Descriptions
142
Introduction
142
Chamber Subsystem
143
Door and Chamber Theory of Operation
143
Door Subsystem
143
Calibration
144
Door and Chamber Temperature
144
Door Open Close Speed
146
Door Top, Bottom, and over Center Sensors
146
Door and Chamber Alignment
147
Removal/Replacement
153
Table of Contents
183
Introduction
184
Pre-Installation
184
Uncrating the System
185
Installing the Seismic Restraints
191
Pre-Installation Procedure-To be Done by the Customer
191
Installing the Subframe
192
Installing the Brackets
193
Phase Rotation
194
Preparing the System for Use
194
Initialization
195
Master Resets
195
Cassette Collector Box
196
Date and Time
196
PM Log
197
System Acceptance
197
International System Configurations
198
Table of Contents
204
Introduction
205
Maintenance Schedule
205
Level 1 Planned Maintenance
207
Level 2 Planned Maintenance
212
Introduction/Certification Procedures
217
Introduction
218
Certification Procedures
220
System Preparation
220
Compressor Pressure Switch Test
221
Power Supplies Test
221
Analog to Digital Set Point Test
222
Baratron Zero Test
223
High-Low Pressure Range Divider Voltage Verification
223
Cassette Optics Test
225
Injector Pump Floating Guide Check
225
RF Power Test
225
Heater Voltages and Temperatures
226
Leak Back Test
226
Master Reset
226
Chamber Temperature
227
Door Temperature
227
Temperature Continuity Check
227
Vaporizer Heater Voltage
227
Appendix A
229
Physical Specifications
230
Environmental Conditions
231
Electrical Requirements
233
Heater Impedance
234
Standards
235
Product Version
236
Thermocouples
238
Tools and Test Equipment
238
Appendix B
240
Introduction
241
Overview
241
Test Name
241
User Interface Tests
242
Sensor Tests
247
Injection and Pneumatics Tests
253
Throttle Valve/Heater Menus
261
Door Test
266
Analog Test
268
Vacuum Subsystem Tests
272
Cassette Adjustments
278
Printer Test
281
4
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ASP STERRAD 100 Specifications
General
Brand
ASP
Model
STERRAD 100
Category
Laboratory Equipment
Language
English
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