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Astell AMB230 - User Manual

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MANUAL NUMBER: IM_20_80_01J
INSTRUCTION MANUAL
AMB220
|
AMB230
|
AMB240 | AMB420 | AMB430 | AMB440
AMA240 | AMA440
AUTOCLAVES & STERILIZERS

Table of Contents

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Summary

Introduction to Astell Autoclaves

Safety Warning IEC61010

Describes safety compliance with IEC61010 standards.

Safety and Graphical Symbols

Understanding ISO Symbols

Explanation of common safety and operational symbols used in the manual.

Safety Instructions and Precautions

Electrical and Thermal Fire Risks

Details electrical hazards and fire risks associated with the equipment.

Legal and Safety Regulations

Periodic Inspection and Safety Valve Test

Outlines the recommended schedule for periodic maintenance and safety valve testing.

Risk Assessment - Health and Safety

Intended Use of Equipment

Specifies the intended applications and purpose of the steriliser.

Risk Mitigation Measures

Details the design features and measures implemented to reduce operational risks.

Specification Details

Internal System Fuses and Trips

Explanation of internal fuses, circuit protection, and trip mechanisms.

Safety Valve Testing Procedures

Recommended Testing Period

Recommended frequency for performing safety valve tests.

Safety Valve Test Program Access

Instructions on how to access and run the safety valve test program.

Safety Valve Test Quick Reference

A concise step-by-step guide for performing the safety valve test.

Operating Instructions and System Security

Information on Approved Use

Defines the intended and approved applications for the steriliser.

System Controls and Instrumentation

Alarm Reporting and Clearing

How alarm conditions are reported, displayed, and cleared by the system.

Starting Cycle (Delayed Start Off)

Action After Power Failure

Details how the system behaves after power interruptions during or before a cycle.

Cycle Completion Status

Cycle Complete - Passed

Indicates a successful cycle completion and related safety checks.

Assessing Load Safety After Cycle

Guidance on assessing load safety and sterility after a cycle.

Re-sterilizing the Load

Options for re-sterilizing the load if the cycle was incomplete or failed.

Cycle Complete - Failed

Indicates a failed cycle and safety precautions for opening the door.

Unsafe to Open Door After Failure

Safety protocols if the door remains locked after a cycle failure.

Security Access and Passwords

CFR User Logging and Audit Functions

Initial Setup for CFR Logging

Initial configuration steps for enabling CFR user logging and audit trails.

Process for Adding New Users

Detailed process for adding new user accounts to the system.

Audit Trail Management

Creating Audit File Backups

Steps to create a backup copy of the audit trail data onto a USB drive.

Viewing Audit Files on Computer

Alarms and Stage Jumping

Manually Jumping Cycle Stages

Procedure for manually advancing or skipping stages within a cycle.

Safety Interlocks Explained

Pressure Interlock Mechanism

Explanation of the safety interlock that prevents opening when the chamber is pressurized.

Overpressure Cut-Out System

Description of the system that shuts down heating upon detecting overpressure.

Temperature Interlocks Overview

Details various temperature-based safety interlocks and their functions.

Cooling Locks Functionality

Mechanisms that prevent premature door opening during cooling phases.

System Components and Processes

Closure System Interlocks

Explanation of the interlocks that secure the door and prevent opening.

Water Filling Procedures

Water and Electrical Safety During Filling

Safety precautions related to water and electrical hazards during filling.

Cycle Stages Overview

Free Steaming Stage

Description of the free steaming stage for air removal and warming.

Heating to Sterilize Stage

Description of the heating stage to reach sterilization temperature.

Sterilizing Stage

Description of the main sterilization phase and its timing controls.

Detailed Cycle Stage Explanations

Heat to Sterilise Stage

Details the heat-to-sterilise stage, including temperature and pressure controls.

Sterilizing Stage Parameters

Description of the sterilizing stage, including timing and temperature setpoints.

Sterilisation Cycles: Notes and Advice

Selecting Sterilize Temperature and Time

Guidance on selecting appropriate sterilization temperatures and times.

Sterilising Stage Parameters and Media Holdwarm

Cooling Lock Settings Configuration

Detailed instructions on setting and adjusting cooling lock parameters for safe door opening.

Critical Safety Interlocks and Faults

Pressure Switch Interlock Function

Explanation of the pressure switch interlock, its function, and troubleshooting common issues.

Water Level Sensor Problems

Common problems associated with the water level sensor and their potential causes.

Overheat Fault Diagnosis

Explanation of overheat faults, their causes, and system behavior.

Load Sensed Timing and Cooling Locks

Load Sensed Timing Explained

Detailed explanation of the optional load sensed timing feature and its benefits.

Interaction of Cooling Locks and Load Sensing

How cooling lock settings are influenced by the load sensed timing function.

Printer Problems and Spare Parts

Troubleshooting Common Printer Issues

Common issues encountered with the printer and their solutions.

Maintenance and Cleaning Procedures

General Steriliser Cleaning

General guidelines for maintaining the cleanliness of the steriliser.

Detailed Chamber Cleaning

Specific steps for cleaning the internal chamber of the steriliser.

Safety and Door Interlocks

Door Interlocks Functionality

Explanation of the safety interlocks that secure the door during operation.

Overtemperature Protection Systems

Details the systems in place to protect against overheating.

Emergency Door Unlocking Procedure

Procedure for manually unlocking the door in emergency situations.

Manual Unlocking Procedures

Steps to Undo the Handle

Steps for removing the steriliser handle.

Manual Unlocking Operation

Inserting Tool and Unlocking the Bolt

Detailed steps for using the tool to manually unlock the door.

Periodic Maintenance Schedule

Periodic Maintenance Tasks

Recommended maintenance schedule including safety valve testing and gasket checks.

Cleaning the Chamber and Sensors

Instructions for cleaning the steriliser chamber and inspecting sensors.

Commissioning and Program Setting

Using Temperature Recorders for Setup

Guidance on using temperature recorders for commissioning and program setup.

Frequently Asked Questions

Sterilisation Parameters Factory Settings

Certification and Compliance

Pressure Temperature Correlation

Pressure Temperature Correlation Graph

General Flow Diagram Schematic - Classic Front Loader

General Flow Diagram Schematic - Classic Top Loader

General Flow Diagram Schematic - Autofill Front Loader

General Flow Diagram Schematic - Autofill Top Loader

Astell AMB230 Specifications

General IconGeneral
BrandAstell
ModelAMB230
CategoryLaboratory Equipment
LanguageEnglish

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