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Atlantic Alfea Extensa A.I. R32 WOYA060KLT User Manual

Atlantic Alfea Extensa A.I. R32 WOYA060KLT
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For professionals.
To be kept by the user for future reference
EN
INSTALLATION
Alfea Extensa A.I. R32
Air/water heat pump split 2 services
U0671217_2114_EN_11
07/09/2022
Outdoor unit
WOYA060KLT
WOYA080KLT
WOYA100KLT
Hydraulic unit
024306
024307
024308
024309
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Atlantic Alfea Extensa A.I. R32 WOYA060KLT Specifications

General IconGeneral
BrandAtlantic
ModelAlfea Extensa A.I. R32 WOYA060KLT
CategoryHeat Pump
LanguageEnglish

Summary

Installation and Maintenance Guidelines

Installation Precautions

Rules for appliance installation and maintenance by professionals.

Refrigeration Circuit Containment Rules

Ensuring circuits are protected from dust, moisture, and foreign bodies.

Hydraulic Connection Standards

Guidelines for connecting hydraulic systems, including seals and pipework.

Electrical Connections

Electrical Supply Specifications

Requirements for the electrical installation and power supply.

Wiring and Terminal Connections

Details on connecting wires to terminals and controller boards.

Maintenance of the Installation

Hydraulic and Refrigeration Circuit Checks

Procedures for checking hydraulic and refrigeration circuits during maintenance.

Electrical System Checks

Steps for verifying the electrical circuit's integrity during maintenance.

Other Maintenance Tasks

Hydraulic Unit and Valve Maintenance

Procedures for emptying the hydraulic unit and maintaining the distribution valve.

Appendices and Procedures

Filling Installation with Gas

Guidance on filling the installation with refrigerant gas.

Quick-Start and Commissioning

Checklists and datasheets for initial startup and commissioning.

Instructions for the End User

End-of-Life Appliance Procedures

Guidelines for the safe dismantling and recycling of the appliance.

Description of the Equipment

Packing and Supplies

Contents of the packing and items included with the heat pump.

Definitions and Operating Range

Key terms and the operational capabilities of the heat pump.

Optional Equipment and Accessories

List of optional kits and accessories available for the heat pump.

General Characteristics

Rated Performances and Electrical Specs

Detailed technical data including heating output, power input, and electrical specifications.

Hydraulic and Refrigeration Circuit Data

Specifications for hydraulic circuits, pipe diameters, and refrigerant details.

Outdoor Unit Dimensions

Outdoor Unit Models 3, 5, 6, 8 Dimensions

Dimensional drawings for outdoor units of models 3, 5, 6, and 8.

Outdoor Unit Model 10 Dimensions

Dimensional drawings for the outdoor unit of model 10.

Hydraulic Unit Dimensions and Connections

Hydraulic Unit Dimensions

Dimensional drawings of the hydraulic unit.

Hydraulic Connections Diagram

Schematic showing the hydraulic pipe connections for the unit.

Outdoor Unit Components Description

Components of Outdoor Units 3, 5, 6 & 8

Identification and description of key components in outdoor units 3, 5, 6, and 8.

Components of Outdoor Unit Model 10

Identification and description of key components in the outdoor unit model 10.

Hydraulic Unit Components Description

Components of the Hydraulic Unit

Identification and description of the main components within the hydraulic unit.

Operating Principle of the Heat Pump

Heat Pump Control Functions

Description of how the heat pump controls heating, cooling, and backup operations.

Heat Pump Protective Functions

Overview of the safety features and protective mechanisms of the heat pump.

Domestic Hot Water (DHW) Operation

DHW Operating Principles

How the heat pump manages domestic hot water production and settings.

Anti-Legionella and Fan Convector Control

Features for preventing legionella bacteria and controlling fan convectors.

Installation of Refrigeration Connections

Bending and Flaring Refrigeration Pipes

Instructions for shaping and preparing refrigeration pipes for connection.

Refrigeration Pipe Length Requirements

Minimum and maximum lengths for refrigeration connections to ensure performance.

Installation of the Outdoor Unit

Outdoor Unit Installation Precautions

Safety and placement guidelines for installing the outdoor unit.

Outdoor Unit Installation Clearances

Minimum space requirements around the outdoor unit for ventilation and access.

Installation of the Outdoor Unit

Outdoor Unit Model 10 Installation Clearances

Specific minimum installation clearances for the outdoor unit model 10.

Installation of the Outdoor Unit

Outdoor Unit Positioning Guidelines

Recommendations for placing the outdoor unit above ground level and securing it.

Condensate Drain Pipe Installation

Instructions for installing the condensate drain pipe and preventing freezing.

Installation of the Hydraulic Unit

Hydraulic Unit Installation Precautions

Safety and placement considerations for installing the hydraulic unit.

Hydraulic Unit Maintenance Clearances

Recommended space around the hydraulic unit for maintenance access.

Minimum Room Volume Requirements

Calculating Minimum Room Volume

Determining the required room volume based on refrigerant charge and connection length.

Ventilation Requirements for Rooms

Guidelines for natural and mechanical ventilation based on room volume and refrigerant load.

Room Surface and Ventilation Requirements

Minimum Room Surface Calculations

Calculating minimum room surface area for heat pump installations.

Ventilation Opening Sections

Specifications for the size and placement of ventilation openings.

Refrigeration Connections: Rules and Precautions

Required Tools and Materials

List of necessary tools and materials for making refrigeration connections.

Connection Types and Lubrication

Guidance on flared connections, brazing, and appropriate lubrication.

Pipe Insulation and Other Remarks

Instructions on pipe insulation, thermal resistance, and general connection practices.

Shaping Refrigeration Pipes

Pipe Bending Techniques

Proper methods for bending refrigeration pipes to avoid damage.

Creating Flare Connections

Steps for creating secure flare connections on refrigeration pipes.

Refrigeration Connection Diameters and Lengths

Outdoor Unit Connection Specifications

Table detailing pipe diameters and lengths for outdoor unit connections.

Checking and Connecting Refrigeration Circuits

Gas and Liquid Connection Checks

Procedures for checking gas and liquid connections for leaks and impurities.

Filling with Gas and Sealing Test

Steps for charging the system with refrigerant and performing leak detection tests.

Additional Refrigerant Filling

Calculating Additional Gas Amount

Method for calculating extra refrigerant needed based on connection length.

Refrigerant Filling Procedure

Step-by-step guide for filling the hydraulic unit with refrigerant.

Recovering Refrigerant from the Outdoor Unit

Refrigerant Recovery Procedure

Steps to safely collect refrigerant from the outdoor unit before maintenance.

Hydraulic Connections

Heating Circuit Flushing and Connections

Procedures for flushing the heating circuit and making pipe connections.

DHW Circuit and System Volume

Connecting the DHW circuit and ensuring adequate heating system water volume.

Filling and Bleeding the Hydraulic System

Heating System Volume Requirements

Minimum water volume requirements for the heating system.

DHW Circuit and Filling Procedure

Guidelines for the DHW circuit and the filling/bleeding process.

Electrical Connections Diagram

Overall Electrical Connection Layout

Diagram illustrating the electrical wiring for a typical installation.

Cable Dimensions and Protection Ratings

Power Supply Cable Specifications

Recommended cable sizes and circuit breakers for power supplies.

Interconnection and Backup Power Cables

Cable requirements for unit interconnection and electrical backup power.

Outdoor Unit Electrical Connections

Accessing Outdoor Unit Terminals

How to access and make electrical connections to the outdoor unit.

Heating Cable Installation (Optional)

Mounting the Heating Cable

Step-by-step instructions for installing the optional heating cable.

Hydraulic Unit Electrical Connections

External Control and Power Limitation

Connecting external controls, power limiters, and managing energy tariffs.

Boiler Connection and External Faults

Options for boiler connection and handling external faults.

External Control Settings

Parameter Setting for External Control

Configuring the heat pump for external control and mode switching.

Operation Modes via External Control

How external signals influence heating and cooling modes.

Hydraulic Module Electrical Control Box Description

Description of Control Box Components

Overview of the electrical components within the hydraulic unit's control box.

Connecting Terminal Blocks and Power Relay

Wiring Diagram for Power Connections

Diagram showing connections to terminal blocks and power relays.

Sensor Installation and Configuration

Outside Sensor Installation

Guidelines for correctly installing and connecting the outdoor temperature sensor.

Room Sensor and Typass ATL Installation

Instructions for installing optional room sensors and the Typass ATL device.

Fan Convector Zone Considerations

Advice on using room sensors when fan convectors are installed.

Controller Interface Overview

User Interface Navigation

Explanation of the user interface buttons and navigation methods.

Display Description and Symbols

Understanding Display Elements

Explanation of the various icons, numbers, and symbols shown on the controller display.

Installer Menu Access and Navigation

Accessing the Installer Menu

Steps to enter and navigate the installer-specific menu options.

Navigating Through Menus

Procedures for moving between different menu screens and options.

Modifying Settings via Navigation

Adjusting Settings and Parameters

How to highlight, accept, and adjust various settings using the navigation knob.

Temperature Control Configuration

Setting Heating Circuit Temperature

Adjusting the heating circuit water temperature setpoint based on outdoor conditions.

Understanding Temperature Control Graphs

How temperature graphs (gradient, offset) affect heating flow temperature.

Commissioning Procedure

Initial Start-up and Easy Start Configuration

Steps for initial power-up, safety checks, and configuring basic settings via Easy Start.

Commissioning Procedure

Setting Radiator Types and Cooling

Configuring radiator types for zones and enabling cooling functions.

Appliance Settings Summary and Initialisation

Reviewing all Easy Start settings before final validation and appliance initialisation.

Controller Menu Structure

Overview of Menu Sections

A hierarchical view of the controller's menu structure and its main sections.

Installed Options Configuration

Setting Appliance Options

Configuring options like electrical backup, boiler connection, number of circuits, and cooling.

Hydraulic Configuration for Area 1

Heating and Cooling Configuration

Setting up heating and cooling parameters for Area 1 of the hydraulic system.

Temperature Control Methods for Heating

Controlling Flow Temperature

Adjusting heating control using flow temperature setpoints and influences.

Controlling Heating Curve Gradient

Modifying the heating curve gradient and off-set for optimal performance.

Hydraulic Configuration Area 1: Comfort and ECO Modes

Comfort Optimisation Settings

Configuring comfort optimisation, accelerated decrease, and anticipation times.

ECO Mode Limitation and Setpoints

Setting limits for ECO mode based on outdoor temperature and defining comfort/ECO setpoints.

Hydraulic Configuration Area 1: Time Programming

Programming Heating/Cooling Periods

Setting daily heating and cooling schedules with multiple comfort periods.

Hot Water (HW) Configuration

General DHW Configuration

Setting up DHW charge modes and electrical backup power.

DHW Time Programming and Setpoints

Programming DHW periods and setting domestic hot water temperatures.

Anti-Legionella Management

Configuring the anti-legionella cycle for DHW safety.

HP Configuration: Compressor and Heating/Cooling

Compressor Configuration Settings

Adjusting compressor shutdown times, pump speed, and post-circulation.

Heating/Cooling Configuration Parameters

Setting summer/winter switchover, cooling switchover, and circuit 2 parameters.

HP Configuration: Tariff Input and Attenuation

Tariff Input Configuration

Setting up tariff inputs for power shedding, off-peak hours, and external control.

Attenuation and Electrical Backup Settings

Configuring attenuation parameters and electrical backup authorization.

System Status Monitoring

Active Functions Status

Viewing the status of active functions like heating, cooling, and emergency mode.

Control Panel Status Overview

Checking the status of various functions and actuators via the control panel.

System Status Details

Errors History Log

Reviewing past error codes and their occurrences for troubleshooting.

Energy Consumption Monitoring

Displaying daily, monthly, and annual energy consumption data.

Auxiliary Functions: Floor Drying

Automatic and Manual Floor Drying

Configuring and operating the floor drying function for concrete slabs.

Auxiliary Functions: Relay Test and Simulation

Performing Relay Tests

Testing the operation of various relays within the system.

Simulating Outdoor Temperature

Method for simulating outdoor temperature for testing purposes.

Resetting Factory Configuration

Reverting to Factory Settings

Procedure to reset all custom programs and return to factory default settings.

Settings: Date, Time, and Language

Setting the Appliance's Date and Time

Adjusting the current date and time displayed on the controller.

Selecting the Appliance Language

Changing the display language of the controller interface.

Settings: Display Modes

Advanced vs. Simplified Menu

Choosing between advanced and simplified display modes for menus and functions.

Setting Temperature in Simplified Menu

Adjusting temperatures directly when using the simplified menu display.

Settings: Area Names and Connectivity

Customizing Zone Area Names

Renaming zones to personalize the system configuration.

Connecting Room Sensors

Procedure for pairing and connecting room sensors to the system.

Resetting Connections

Re-initializing All Pairings

Resetting all sensor and device pairings to their default state.

Settings: Software Versions

Displaying Software Version Information

Checking the software versions for the HMI and controller.

Easy Start Configuration Wizard

Language, Date, and Power Settings

Initial configuration steps for language, date, and appliance power.

Electrical Backup and Zone Settings

Configuring electrical backup options and setting up 2nd circuit kits for zones.

Easy Start: Radiator Type and Cooling Configuration

Radiator Type and Cooling Zone Setup

Selecting radiator types for zones and configuring cooling zones.

Appliance Settings Summary and Validation

Reviewing all Easy Start settings before final validation and appliance initialisation.

Fault Diagnosis and Troubleshooting

Identifying and Locating Errors

How error numbers appear and how to get their designations from the controller.

Hydraulic Unit Faults and Causes

Table listing hydraulic unit errors, probable causes, and proposed actions.

Operation Signals of the HP Circulator

Understanding Circulator LED Indicators

Interpreting the status of the HP circulator based on LED indicators.

Outdoor Unit Faults: Interface Board Indicators

Error Codes for Outdoor Units

A table detailing error codes and their designations for different outdoor unit models.

Outdoor Unit Model 10 Error Identification

Identifying Errors on Model 10 Outdoor Unit

How to identify and interpret errors specifically for the outdoor unit model 10.

Maintenance of the Installation

Checking the Hydraulic Circuit for Leaks

Procedures for checking the hydraulic circuit pressure and detecting leaks.

DHW Tank and Outdoor Unit Maintenance

Steps for maintaining the DHW tank and cleaning the outdoor unit's exchanger.

Refrigeration and Electrical Circuit Checks

Verifying the integrity of refrigeration connections and electrical circuits.

Other Maintenance Tasks

Emptying Hydraulic Unit and Valve Maintenance

Procedures for emptying the hydraulic unit and managing the distribution valve.

ACI Check and Power Supply

Performing the ACI check and verifying its power supply voltage.

Appendices: Filling with Gas

Refrigerant Handling and Vacuum Pump Use

Essential precautions and methods for filling the system with refrigerant using a vacuum pump.

Triple Evacuation Method (APPENDIX 2)

Detailed steps for the triple evacuation method for refrigerant system preparation.

Seal Test and Vacuum Creation

Performing the Seal Test

Procedures for testing the refrigeration circuit for leaks using nitrogen.

Creating System Vacuum

Step-by-step guide for creating a vacuum in the refrigeration circuit.

Basic Hydraulic Layout: 1 Heating Circuit

Diagram and Component Key

Schematic layout of a single heating circuit with a key to components.

Basic Hydraulic Layout: 2 Heating Circuits

Diagram and Component Key for 2 Circuits

Schematic layout for two heating circuits with a component key.

Electrical Cabling Plans: Outdoor Unit

Wiring Diagram for Models 3, 5, 6 & 8

Electrical wiring diagram for outdoor units models 3, 5, 6, and 8.

Electrical Cabling Plans: Outdoor Unit Model 10

Wiring Diagram for Model 10 Outdoor Unit

Electrical wiring diagram for the outdoor unit model 10.

Hydraulic Unit Electrical Wiring

Wiring Diagram for Hydraulic Unit Connections

Schematic showing electrical connections for the hydraulic unit and its accessories.

Quick-Start Procedure and Checklists

Pre-Startup Checks

Checklist of essential tasks to perform before switching on the hydraulic unit.

Installation and Hydraulic Checks

Checks related to room installation, unit fixing, pipes, valves, and system pressure.

Refrigeration and Electrical Checks

Verification steps for refrigeration connections, gas filling, and electrical wiring.

Starting-up the Heat Pump System

Initial Start-up and Easy Start Steps

Procedures for starting the heat pump, including configuration and initial checks.

Outdoor and Hydraulic Unit Checks

Performing operational checks on outdoor and hydraulic units after initial start-up.

Control Settings and Period Programming

Adjusting controller settings, programming heating periods, and setpoints.

Commissioning Technical Datasheet

Site and Installer Information

Fields for recording site details, installer information, and unit serial numbers.

Checks and Operating Data Recording

Sections for recording results of various checks and operating parameters.

Options, Accessories, and Control Settings

Recording details of installed options, accessories, and final control settings.

Instructions for the End User

Explaining Heat Pump Operation to User

Guidance on explaining system operation, room sensors, and program functions to the user.

Appliance End-of-Life Procedures

Information on the proper dismantling and recycling of the appliance at its end of service life.

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