EasyManua.ls Logo

Atlas Copco XAMS 1150 CD7 T3 APP User Manual

Atlas Copco XAMS 1150 CD7 T3 APP
112 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
XAMS 527 Cd S3A APP - XAMS 1150 CD7 T3 APP
XATS 487 Cd S3A APP - XATS 1050 CD7 T3 APP
XAHS 447 Cd S3A APP - XAHS 950 CD7 T3 APP
XAVS 407 Cd S3A APP - XAVS 900 CD7 T3 APP
Instruction Manual
for Portable Compressors
English
Engine
CAT C9

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Atlas Copco XAMS 1150 CD7 T3 APP and is the answer not in the manual?

Atlas Copco XAMS 1150 CD7 T3 APP Specifications

General IconGeneral
ModelXAMS 1150 CD7 T3 APP
Working Pressure7 bar
TypeRotary Screw Compressor
Operating Pressure100 psi (7 bar)
EngineDiesel
Free Air Delivery1150 cfm (32.6 m³/min)

Summary

Warranty and Liability Limitation

Preface

Safety Precautions

Introduction to Safety

General safety advice and policy overview for using Atlas Copco equipment.

General Safety Guidelines

Essential safety rules for operating and maintaining machinery, covering cleanliness and device functionality.

Safety During Transport and Installation

Procedures and precautions for safely moving and setting up the compressor unit.

Safety During Use and Operation

Guidelines for safe operation, including handling gases, hoses, and environmental factors.

Safety During Maintenance and Repair

Rules and precautions for performing maintenance and repair work safely on the equipment.

Tool Application Safety

Guidelines for using tools correctly to prevent accidents and damage.

Specific Safety Precautions

Detailed safety measures for specific components like batteries, pressure vessels, and safety valves.

Leading Particulars

General Description of Models

Overview of compressor models, their specifications, engine, and core systems.

Engine and Compressor Components

Details on the engine, compressor unit, oil system, and regulation mechanisms.

Key Systems and Features

Description of cooling, safety devices, frame, bodywork, lifting, control panel, and data plate.

Safety Devices

Explanation of built-in safety features like thermal shutdown sensors and safety valves.

Frame and Axles

Information on the structural support and mobility components of the unit.

Bodywork and Control Panel

Details on the unit's enclosure, maintenance access, and the control panel layout.

Data Plate and Serial Number

Information regarding unit identification and specifications found on the data plate.

Main Parts Identification

Regulating System Overview

Air Flow Diagram

Visual representation of air intake, compression, and delivery through the system.

Oil System Diagram

Schematic showing the circulation and management of oil within the compressor system.

Continuous Pneumatic Regulating System

Electric System

Circuit Diagram Index

Index of electrical components and their locations within the circuit diagrams.

Engine Circuit Diagram

Control Module Circuit Diagram

Compressor Circuit Diagram

Optional Equipment Circuit Diagrams

Markings and Information Labels

Operating Instructions

Parking, Towing, and Lifting

Procedures for safely parking, towing, and lifting the compressor unit.

Lifting Instructions

Guidelines for safely lifting the compressor, including capacity and sling angle.

Internal Lighting Operation

Details on the timed internal lighting system and its settings.

Preheater Operation

Information on the optional preheater, its function, and operation.

Operations Overview

General explanation of unit statuses and operations.

Before Starting Checks

Pre-operation checks and procedures before starting the compressor.

Starting and Stopping Procedures

Step-by-step guide for starting and stopping the compressor.

Control Panel Functions

Explanation of the control panel buttons and their functions for unit operation.

Operation Status Overview

Summary of operational states, checks, and battery switch usage.

Battery Switch Usage

Instructions and warnings regarding the use of the battery switch.

Specific Start Procedure

Detailed steps for starting the compressor after initial setup or fuel filter change.

Control Panel Icons

Guide to understanding the various icons displayed on the control panel.

Control Panel Views

Explanation of different display views and navigation methods on the control panel.

Starting the Compressor

Detailed steps and displays for initiating the compressor start sequence.

Stopping the Compressor

Procedure for safely stopping the compressor and its associated displays.

Shutdown Conditions

Explanation of critical alarm or emergency stop shutdown displays.

Powering Off the Unit

Instructions for safely switching off the compressor controller and battery.

System Settings and Configuration

Options for adjusting system parameters, language, units, and features.

Remote Operation

Instructions for operating the compressor using a remote control.

Fault Codes and Troubleshooting

Maintenance

Manufacturer Liability

Disclaimer regarding damage from non-original parts or unauthorized modifications.

Service Parts and Kits

Information on service packs and kits for specific maintenance tasks.

Storage Guidelines

Recommendations for storing the compressor when not in use.

Maintenance Safety Precautions

Crucial safety rules to follow before and during maintenance operations.

Preventive Maintenance Schedule

Summary of recommended maintenance intervals based on operating hours.

Compressor Maintenance Schedule

Detailed schedule for compressor maintenance tasks.

Lubrication Specifications

Compressor Oil Details

Specifications and order numbers for PARCOOL S and PARCOOL S Xtreme compressor oils.

Engine Oil Details

Specifications and order numbers for PAROIL E xtra and PAROIL E engine oils.

Oil Level Checks

Check Engine Oil Level

Procedure for checking and topping up the engine oil level.

Check Compressor Oil Level

Procedure for checking and topping up the compressor oil level.

Oil and Filter Replacement

Engine Oil and Filter Change

Guidance on changing engine oil and oil filters.

Topping Up Compressor Oil

Procedure for adding oil to the compressor to reach the correct level.

Compressor Oil Flushing Procedure

Coolant Specifications

PARCOOL EG Coolant Details

Specifications and benefits of PARCOOL EG coolant for engines.

Coolant Condition Checks

Methods for checking coolant quality including visual, pH, and glycol concentration.

Coolant Topping Up and Replacement

Procedures for adding or replacing coolant in the system.

Coolant Replacement Procedure

Step-by-step instructions for draining and replacing the engine coolant.

Cooler Cleaning

Instructions for cleaning the compressor's coolers to maintain efficiency.

Battery Care and Maintenance

Dry-Charged Battery Activation

Steps to activate a new dry-charged battery.

Electrolyte Handling

Safety precautions and procedures for handling battery electrolyte.

Battery Recharging

Guidance on safely recharging the unit's battery.

Distilled Water Usage

Information on using distilled water for battery top-up.

Periodic Battery Service

Compressor Element Overhaul

Adjustments and Servicing Procedures

Regulating System Adjustment

Procedure for adjusting the continuous pneumatic regulating system's working pressure.

Air Filter Maintenance

Air Filter Main Parts

Identification of the main components of the air filter system.

Dust Trap Cleaning

Instructions for cleaning the dust trap on the air filters.

Filter Element and Safety Cartridge Replacement

Procedure for replacing air filter elements and safety cartridges.

Air Receiver Information

Safety Valve Information

Fuel System Operation

Fuel System Priming

Instructions for priming the fuel system before operation.

Filter Element Replacement

Crankcase Breather Filter Cleaning

Brake System Adjustments

Non-ABS Brake Shoe Adjustment

Procedure for adjusting brake shoes on units without ABS.

ABS Braking System Description

Overview of the ABS braking system and its pneumatic settings.

ABS Wagon Brake Adjustment

Non-ABS Wagon Brake Adjustment

Tandem ABS Brake Adjustment

Tandem Non-ABS Brake Adjustment

Problem Solving Guide

Low Compressor Capacity or Pressure

Troubleshooting steps for issues with compressor output.

High Receiver Pressure Issue

Diagnosing and resolving high air receiver pressure faults.

Shutdown During Operation

Troubleshooting reasons for unexpected unit shutdowns.

Oil Mist From Air Filters

Addressing oil mist expulsion from air filters after stopping.

Compressor Overheating Troubleshooting

Steps to diagnose and resolve compressor overheating problems.

Alternator Safety Precautions

Important safety rules related to the alternator and battery connections.

Heater Malfunction Troubleshooting

Diagnosing and fixing issues with the heater not starting or stopping.

Available Options

Undercarriage Option

Description of the undercarriage option for site mobility.

Support Mounted / Fuel Tank Options

Options for mounting and integrating larger fuel tanks.

Skid / Fuel Tank Options

Skid mounting and integrated fuel tank options for site access.

Wheel Chocks

Additional Fuel Filter

Preheater Component

Cold Weather Package

Inlet Shutdown Valve Function

FuelXpert™ Control Module

Fork Lift Slots Feature

After-Cooler Component

Wireless Remote Control Operation

ABS Braking System

Wagon Tow Bar Levelling Device

Tie Down Loops

Road Signalisation Option

Reheater Package Option

Additional Outlet Sensors

Additional Manifold Option

Technical Specifications

Torque Values

Recommended torque values for assembly of compressor components.

Compressor / Engine Data

Reference Conditions

Standard operating conditions used for performance data.

Operational Limitations

Maximum and minimum operating parameters for compressor performance.

Performance Data

Key performance metrics including fuel consumption and air delivery.

Altitude Performance Curves

Charts showing maximum working pressure vs. altitude and ambient temperature.

Design Data

Compressor Design Data

Specific design parameters for the compressor unit.

Engine Design Data

Specifications related to the engine, including bore, stroke, and output.

Unit Specifications

Electric Refuel Pump Specs

Technical data for the electric refuel pump.

Remote Control Specs

Specifications for the remote control system's range.

Compressor Dimensions

Physical dimensions of the compressor unit in different configurations.

Dataplate Information

Legislation Compliance

Pressure Equipment Directive Compliance

Parts subject to Pressure Equipment Directive 97/23/EC, Cat. II and above.

Machine Directive Compliance

Art. I, Paragraph 3.3 Compliance

Product Disposal

General Disposal Policy

Atlas Copco's policy on minimizing negative environmental effects of products.

Material Disposal Guidelines

Procedures for safely disposing of contaminated substances and machine parts.

Maintenance Logbook

EC Declaration of Conformity

Manual Notes

Related product manuals