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Atlas Copco XAS97 Dd User Manual

Atlas Copco XAS97 Dd
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Instruction Manual
for Portable Compressor
XAS97 Dd
Registration code
Collection: APC X I
Tab: 38
Printed matter N°
2954 0950 00
01/2004
ATLAS COPCO - PORTABLE AIR DIVISION
www.atlascopco.com

Table of Contents

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Atlas Copco XAS97 Dd Specifications

General IconGeneral
BrandAtlas Copco
ModelXAS97 Dd
CategoryAir Compressor
LanguageEnglish

Summary

Safety Precautions for Portable Compressors

Introduction to Safety

Provides an overview of Atlas Copco's policy on safe, reliable, and efficient products.

General Safety Precautions

Covers responsibilities, machine condition, cleanliness, and safe operating practices.

Safety During Transport and Installation

Details safe procedures for lifting, towing, and positioning the compressor unit.

Safety During Use and Operation

Outlines precautions for operating the compressor in various environments and conditions.

Safety During Maintenance and Repair

Specifies requirements for qualified personnel, tool usage, and safe maintenance procedures.

Tool Application Safety

Emphasizes using the correct tools for jobs to prevent accidents and damage.

Specific Safety Precautions

Covers safety measures for batteries, pressure vessels, and safety valves.

Leading Particulars of the XAS97 Dd

Description of Safety Pictograms

Explains symbols used in the manual to indicate dangerous situations and draw attention.

General Description of the XAS97 Dd

Provides a general overview of the compressor's engine, compressor, and oil system.

Markings and Information Labels

Details various symbols and labels found on the compressor unit for identification and safety.

Main Parts Identification

Illustrates and lists the key components of the XAS97 Dd compressor unit.

Air Flow System Description

Explains the path of air through the compressor system, including filtration and separation.

Compressor Oil System

Describes how oil is circulated for lubrication, cooling, and sealing within the compressor.

Continuous Regulating System

Details the system that controls air output based on demand and maintains receiver pressure.

Electrical System Overview

Provides information on the electrical system, including the circuit diagram.

Electrical Circuit Description

Explains the operation of the electrical circuit and components during starting and running.

Operating Instructions

Parking, Towing, and Lifting Instructions

Covers essential safety and procedural steps for parking, towing, and lifting the compressor.

Towing Instructions

Provides guidelines for safely towing the compressor unit with a towing vehicle.

Height Adjustment (Adjustable Towbar)

Details the procedure for adjusting the towbar height on models equipped with an adjustable towbar.

Lifting Instructions

Specifies safe methods and precautions for lifting the compressor unit.

Before Starting Procedures

Lists checks and preparations required before initial startup and subsequent operations.

Starting and Stopping the Compressor

Explains the sequence for starting and stopping the compressor, including safety features.

During Operation Checks

Outlines routine checks to be performed while the compressor is operating.

Maintenance of the Compressor

Use of Service Paks

Recommends using genuine service paks for efficient maintenance and reduced downtime.

Preventive Maintenance Schedule

Provides a detailed schedule for routine maintenance tasks based on operating hours or time.

Lubrication Oils

Specifies recommended lubrication oils for the compressor and engine based on temperature.

Oil Level Check

Details the procedure for checking and topping up engine and compressor oil levels.

Oil and Oil Filter Change

Provides instructions for changing the compressor oil and oil filter.

Cleaning Coolers

Explains how to clean the compressor and engine oil coolers for optimal efficiency.

Cleaning Fuel Tank

Describes the procedure for draining and cleaning the fuel tank.

Battery Care

Covers general battery maintenance, including activation and recharging procedures.

Activating a Dry-Charged Battery

Step-by-step guide on how to activate a dry-charged battery before installation.

Recharging a Battery

Instructions for safely recharging a battery using a commercial charger.

Battery Maintenance

Provides tips for keeping the battery clean, maintaining electrolyte levels, and checking terminals.

Storage Procedures

Guidelines for storing the compressor when not in use for extended periods.

Service Paks

Information on service paks for efficient maintenance and minimizing downtime.

Service Kits

Details on service kits for specific repairs, ensuring necessary parts are replaced.

Compressor Element Overhaul

Recommendation to have compressor element overhaul performed by Atlas Copco.

Liability Information

Manufacturer's disclaimer regarding damage from non-original parts or unauthorized modifications.

Adjustments and Servicing Procedures

Adjustment of the Continuous Regulating System

Step-by-step guide to adjust the continuous regulating system for correct working pressure.

Air Filter Engine/Compressor Maintenance

Instructions for cleaning the dust trap and replacing the air filter element.

Air Receiver Inspection

Guidelines for the inspection of the air receiver according to official standards.

Safety Valve Checks

Procedures for checking the safety valve, including lifting gear and set pressure verification.

Fuel System Maintenance

Instructions for replacing the fuel filter element and checking for leaks.

Brake Adjustment

Details on brake shoe adjustment and compensation for lining wear.

Test Procedure for Brake Cable Adjustment

Explains how to test the brake cable adjustment using marking indicators.

Brake Cable Adjustment Procedure

Step-by-step guide for adjusting the brake cables and related components.

Problem Solving Guide

Alternator Precautions

Safety warnings related to the alternator, battery, and charging procedures.

Available Options for XAS97 Dd

Technical Specifications

Torque Values for Assembly

Lists recommended torque values for general applications and important assemblies.

Settings of Shutdown Switches and Safety Valves

Provides specifications for shutdown switches and safety valve settings.

Compressor and Engine Specifications

Details reference conditions, limitations, and performance data for the compressor and engine.

Conversion List of SI Units to British Units

Provides a conversion table for common units used in technical specifications.

Data Plate Information

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