Atlas Copco XAMS 496 User Manual

6 2954 2560 02
Instruction Manual
4 MAINTENANCE................................................................................................ 56
4.1 Liability ........................................................................................................... 56
4.2 Service paks .................................................................................................... 56
4.3 Service kits ..................................................................................................... 56
4.4 Storage ........................................................................................................... 56
4.5 Preventive maintenance schedule for the compressor............................................ 57
4.6 Oil specifications .............................................................................................. 59
4.6.1 Compressor oil............................................................................................. 59
4.6.2 Engine oil .................................................................................................... 60
4.7 Oil level check ................................................................................................. 61
4.7.1 Check engine oil level ................................................................................... 61
4.7.2 Check compressor oil level ............................................................................ 61
4.8 Oil and oil filter change ..................................................................................... 62
4.8.1 Engine oil and oil filter change ....................................................................... 62
4.8.2 Topping up the compressor oil ....................................................................... 62
4.8.3 Compressor oil and oil filter change ................................................................ 63
4.9 Coolant specifications ....................................................................................... 64
4.9.1 PARCOOL EG .............................................................................................. 65
4.9.2 Handling PARCOOL EG ................................................................................. 66
4.10 Coolant check.................................................................................................. 67
4.11 Topping up/replacing coolant ............................................................................. 68
4.11.1 Topping up without draining from the cooling system ....................................... 69
4.11.2 Topping up after limited quantity draining from the cooling system..................... 70
4.11.3 Replacing the coolant ................................................................................... 71
4.12 Cleaning coolers............................................................................................... 72
4.13 Battery care..................................................................................................... 73
4.13.1 Electrolyte................................................................................................... 73
4.13.2 Activating a dry-charged battery .................................................................... 73
4.13.3 Recharging a battery .................................................................................... 74
4.13.4 Battery maintenance..................................................................................... 74
4.14 Compressor element overhaul ............................................................................ 74
5 ADJUSTMENTS AND SERVICING PROCEDURES .................................................. 75
5.1 Adjustment of the continuous regulating system .................................................. 75
5.2 Air filters engine / compressor............................................................................ 76
5.2.1 Main parts................................................................................................... 76
5.2.2 Cleaning the dust trap .................................................................................. 76
5.2.3 Replacing the filter element and the safety cartridge ......................................... 77
5.2.4 Air receiver ................................................................................................. 78
5.3 Safety valve .................................................................................................... 78
5.4 Fuel system ..................................................................................................... 79
5.4.1 Priming instructions...................................................................................... 79
5.4.2 Replacing filter elements .............................................................................. 80
5.5 Brake adjustments ............................................................................................ 81
5.5.1 Brake shoe adjustment (no ABS) .................................................................... 81
5.5.2 ABS braking system ..................................................................................... 81
5.5.3 Brake adjustment wagon ABS........................................................................ 82
5.5.4 Brake adjustment wagon without ABS ............................................................ 83
5.5.5 Brake adjustment tandem ABS....................................................................... 84

Atlas Copco XAMS 496 Specifications

General

Brand	Atlas Copco
Model	XAMS 496
Category	Air Compressor
Language	English