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Atlas Copco XRYS 577 User Manual

Atlas Copco XRYS 577
136 pages
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Instruction Manual
for Portable Compressors
English
Engine
CAT C18

Table of Contents

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Atlas Copco XRYS 577 Specifications

General IconGeneral
BrandAtlas Copco
ModelXRYS 577
CategoryAir Compressor
LanguageEnglish

Summary

Warranty and Liability Limitation

Safety Precautions

General Safety Precautions

General safety rules to follow when operating and maintaining the compressor.

Safety During Transport and Installation

Guidelines for safe transportation and installation of the compressor unit.

Safety During Use and Operation

Essential safety measures for operating the compressor safely.

Safety During Maintenance and Repair

Precautions to ensure safety during maintenance and repair activities.

Tool Applications Safety

Guidelines for safe and effective use of tools during maintenance.

Specific Safety Precautions

Detailed safety measures for specific components like batteries and pressure vessels.

Leading Particulars

General Description

Detailed description of the compressor models, engine, and compressor components.

Main Parts

Air Flow (All Units)

Description of the air flow path through the compressor system.

Oil System (All Units)

Explanation of the compressor's oil system and its components.

Regulating System

Overview

Diagram showing the main parts of the regulating system for XRYS.

Continuous Pneumatic Regulating System (XRVS + XRXS)

Detailed explanation of the pneumatic regulating system for specific models.

Electronic Regulating System (XRYS)

Explanation of the electronic regulating system used in XRYS models.

Flow Diagram Exhaust Aftertreatment

Exhaust Gas Aftertreatment (All Units)

Description of the exhaust gas aftertreatment process and its steps.

Electric System

Circuit Diagram Index

Index of components and their references in the circuit diagrams.

SH3 Engine Circuit

Electrical circuit diagram for the engine system.

SH4 Compressor Circuit

Electrical circuit diagram for the compressor system.

SH5 Compressor Control Module

Diagram and description of the compressor control module.

SH6 Optional Equipment

Electrical diagrams for optional equipment.

SH7 Optional Equipment

Electrical diagrams for optional equipment.

SH8 Optional Equipment

Electrical diagrams for optional equipment.

Fuse Box

Diagram and listing of fuses for the compressor's electrical system.

Plug Connections

Wiring diagrams for 15-pin and 7-pin ABS trailer plugs.

Undercarriage

Wagon Undercarriage

Details of the wagon type undercarriage, including parking brake.

Tandem EU Undercarriage

Description of the EU tandem undercarriage, its features, and transport.

Brake System

Brake System Adjustment

Procedures for adjusting the brake system on the wagon undercarriage.

Markings and Information Labels

Operating Instructions

Parking, Towing, and Lifting Instructions

Procedures for safely parking, towing, and lifting the compressor unit.

General Safety Instructions

General safety guidelines for operating the compressor.

High Speed EU Tandem Safety

Specific safety instructions for towing high-speed EU tandem units.

Towing Instructions

Step-by-step instructions for safely towing the compressor unit.

Lifting Instructions

Procedures for safely lifting the compressor unit using appropriate equipment.

Preheater (Option)

Operations Overview

General Operation Overview

General information about the control panel and its modes.

Setting Pre-settings

How to set and activate pre-set times for the heater.

Before Starting

Priming Instructions

Steps for priming the fuel system before operation.

Basic Operation of the Machine

Starting and Stopping

Procedures for starting and stopping the compressor unit.

Battery Switch

Information regarding the battery switch and its function.

Control Panel

Overview Icons

Explanation of icons used on the compressor's display.

Possible Views

Description of the different views available on the compressor's display.

Starting

Starting/Stopping via Remote Control

How to start and stop the compressor using a remote control.

Emergency Stop

Instructions on using the emergency stop button for critical situations.

Stopping

Shutdown

Actions and display for compressor shutdown due to alarms or emergency stop.

Power Off

Procedures for powering off the controller and battery switch.

Diesel Particulate Filter Regeneration

Automatic DPF Regeneration (Default)

Details on how automatic DPF regeneration functions under various conditions.

Inhibit DPF Regeneration

How to inhibit DPF regeneration and its implications.

Increasing Soot Load

Conditions leading to increased soot load and required actions.

Force DPF Regeneration

Instructions on how to manually initiate DPF regeneration.

Settings

Acknowledge an Alarm

Procedure for acknowledging active alarms on the display.

Display and Unit Settings

How to change display settings, date/time, language, and units.

Change Display Settings

How to adjust display settings like backlight.

Go To Diagnostics

Steps to access diagnostic menus for troubleshooting.

Set Pressure/Flow Setpoint

How to adjust the operating pressure or flow setpoint.

Set AutoLoad Function

How to enable and configure the AutoLoad function.

Fault Codes

ECU Triggered Alarms Details

Information on viewing ECU alarms and their associated SPN codes.

Maintenance

Service Paks

Information on service packs for routine maintenance tasks.

Service Kits

Information on service kits for specific repair or rebuilding tasks.

Safety Precautions for Maintenance

Critical safety measures to observe before performing maintenance.

Preventive Maintenance Schedule

Compressor Maintenance Schedule

Table detailing maintenance intervals and tasks for the compressor.

Maintenance Schedule (km)

Maintenance tasks based on distance travelled (km).

Inspection Schedule for Undercarriage EU

Oil Specifications

Oil Level Check

Check Engine Oil Level

How to check and top up engine oil.

Check Compressor Oil Level

How to check and top up compressor oil.

Diesel Fuel Recommendations

Guidelines for using the correct type of diesel fuel.

Oil and Oil Filter Change

Topping Up Compressor Oil

Instructions on how to top up the compressor oil level.

Compressor Oil and Oil Filter Change

Detailed steps for changing compressor oil and oil filters.

Compressor Oil Flushing Procedure

Coolant Specifications

PARCOOL EG Coolant

Details about PARCOOL EG coolant, its benefits, and handling.

Handling PARCOOL EG

Guidelines for storing and handling PARCOOL EG coolant.

Coolant Check

Procedures for checking coolant appearance, pH, and glycol concentration.

Topping Up/Replacing Coolant

Instructions on how to top up or replace the coolant.

Topping Up Without Draining

Method for topping up coolant without draining the system.

Topping Up After Limited Draining

Method for topping up coolant after draining a small quantity.

Replacing the Coolant

Cleaning Coolers

Battery Care

Activating a Dry-Charged Battery

Procedure for activating a dry-charged battery.

Recharging a Battery

Instructions for safely recharging a battery.

Make-up Distilled Water

Information on adding distilled water to batteries.

Periodic Battery Service

Compressor Element Overhaul

Adjustments and Servicing Procedures

Adjustment of Continuous Pneumatic Regulating System

Detailed steps for adjusting the pneumatic regulating system for single and dual pressure.

Air Filters (Engine/Compressor)

Cleaning the Dust Trap

How to clean the dust trap of the air filters.

Replacing Filter Element and Safety Cartridge

Steps for replacing air filter elements and safety cartridges.

Air Receiver

Safety Valve

Fuel System

Priming Instructions

Steps for priming the fuel system for correct operation.

Replacing Filter Elements

Brake System Adjustment

Adjusting the Linkage

Steps for adjusting the parking brake linkage on the wagon.

Testing the Parking Brake

How to test the effectiveness of the parking brake.

Maintenance Undercarriage

Towing Eye Maintenance

Lubrication and inspection of the towing eye.

Support Leg Lubrication

Lubrication points for the support legs.

Folding Supports Lubrication

Lubrication points for the folding supports.

Cleaning Filter Element

Draining the Brake System

Tyres

Problem Solving

Compressor Capacity or Pressure Below Normal

Troubleshooting steps for low compressor capacity or pressure.

Pressure Rises Above Maximum / Safety Valve Blows

Troubleshooting for high receiver pressure and safety valve activation.

Unit Stops Through Shutdown Switch

Troubleshooting for unexpected unit shutdown.

Air and Oil Mist from Air Filters

Troubleshooting for air and oil mist exiting air filters after stopping.

Compressor Overheating

Troubleshooting steps for compressor overheating issues.

Alternator Precautions

Important safety precautions related to the alternator.

Undercarriage Tandem EU

Compressor Constantly Braked

Troubleshooting for a compressor that is constantly braked.

Brake Cannot Be Released

Troubleshooting for issues where the brake cannot be released.

Service Brake Cannot Be Released

Troubleshooting for the service brake not releasing.

Compressor Pulls Right or Left

Troubleshooting for the compressor pulling to one side during driving.

Compressor Swerving Quickly

Troubleshooting for sudden swerving of the compressor during driving.

Flapping Noises During Driving

Troubleshooting for flapping noises during compressor movement.

Towing Eye Cannot Be Swung

Troubleshooting for a stuck or difficult-to-swing towing eye.

Compressor Squeaking During Driving

Troubleshooting for squeaking noises from the compressor during driving.

Compressor Not Horizontal After Coupling

Troubleshooting for the compressor being out of horizontal position after coupling.

Heater

Oiltronix Failure

Available Options

Undercarriage Wagon

Description of the wagon undercarriage option for mobility.

Undercarriage Tandem EU

Description of the tandem EU undercarriage option for transport.

Support Mounted / Large Fuel Tanks

Description of support mounted and large fuel tank options.

Skid / Large Fuel Tanks

Description of skid mounting and integrated large fuel tanks.

Wheel Chocks

Information on wheel chocks for safe parking on slopes.

Additional Fuel Filter

Description of the additional fuel filter for protection in dusty environments.

Electric Refuel Pump

Description of the electric refuel pump option for easy refueling.

Preheater

Description of the preheater option for low-temperature starting.

Cold Weather Package

Description of the cold weather package for improved starting in low temperatures.

Inlet Shutdown Valve

Description of the inlet shutdown valve safety feature.

External Fuel Connection

Description of the external fuel connection option.

Internal Lighting

Description of the internal lighting system with timer.

Regulating System Single Pressure Fuel Expert

Description of the single pressure regulating system with fuel expert control.

Regulating System Dual Pressure No Fuel Expert

Description of the dual pressure regulating system without fuel expert.

Regulating System Dual Pressure Fuel Expert

Description of the dual pressure regulating system with fuel expert for cost saving.

Pressure Regulator EC

Description of the EC pressure regulator for operating pressure reduction.

Pressure Regulator ASME

Description of the ASME pressure regulator for operating pressure reduction.

Fork Lift Slots

Description of the fork lift slots option for site mobility.

After-Cooler

Remote Start

Technical Specifications

Torque Values

Recommended torque values for assembly and critical points.

Compressor / Engine Specifications

Reference Conditions

Specifies the conditions under which performance data is measured.

Limitations

Lists the operational limitations of the compressor models.

Performance Data

Fuel Consumption

Fuel consumption data at various load conditions and pressure settings.

Specific Fuel Consumption

Specific fuel consumption rates at different operating points.

Typical Oil Content of Compressed Air

Measures the typical oil content in the compressed air.

Compressed Air Temperature

Data on compressed air temperature at the outlet valve.

Air Volume at Inlet Grating

Measures the air volume at the inlet grating.

Noise Level

Sound pressure and power levels measured according to ISO standards.

Altitude Unit Performance Curve

Design Data

Unit Specifications

Specifications for oil system, air receiver, fuel tank, electric refuel pump, and tyres.

Road Speed

Maximum road speeds for the wagon and tandem EU undercarriages.

Unit Dimensions

Dataplate

Legislation

Parts Subject to Pressure Equipment Directive

Lists components covered by the Pressure Equipment Directive.

Parts Subject to Machine Directive

Lists components covered by the Machine Directive.

Parts Subject to Art. I, Paragraph 3.3

Lists components subject to specific article and paragraph of a directive.

Disposal

General Disposal Information

Overview of Atlas Copco's policy on product disposal and environmental responsibility.

Disposal of Materials

Specific instructions for disposing of various materials and substances.

Maintenance Log

EC Declaration of Conformity

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