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Atlas Copco XRVS 1000 CD7 IT4 HOP

Atlas Copco XRVS 1000 CD7 IT4 HOP
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Engine CAT C13
XRVS 1000 CD7 IT4
Instruction Manual
for Portable Compressors
English

Table of Contents

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Atlas Copco XRVS 1000 CD7 IT4 HOP Specifications

General IconGeneral
ModelXRVS 1000 CD7 IT4 HOP
TypeRotary Screw Compressor
Free Air Delivery1000 cfm
EmissionsTier 4 Interim
Drive TypeDirect Drive
Working Pressure100 psi
Noise Level76 dB(A)
Cooling MethodAir Cooled
VoltageNot applicable
FrequencyNot applicable

Summary

Warranty and Liability Limitation

Preface

Safety Precautions for Portable Compressor

Introduction to Safety

Overview of the importance and purpose of safety guidelines.

General Safety Guidelines

Lists fundamental safety rules for operating the compressor.

Safety Precautions for Portable Compressor

Transport and Installation Safety

Safety measures for moving and setting up the compressor.

Use and Operation Safety

Safety instructions for running the compressor under various conditions.

Safety Precautions for Portable Compressor

Maintenance and Repair Safety

Safety procedures during maintenance, repair, and servicing.

Safety Precautions for Portable Compressor

Tool Applications Safety

Safe use of tools and precautions when handling batteries.

Specific Safety Precautions (Batteries)

Specific safety rules and precautions related to battery handling.

Safety Precautions for Portable Compressor

Safety Valves

Procedures for testing, maintenance, and safety of safety valves.

Leading Particulars

General Description

Overview of the XRVS 1000 model and its primary features.

Engine and Compressor Systems

Details on the engine, compressor, oil, and cooling systems.

Safety Devices and Control Panel

Information on safety features and the compressor's control panel.

Frame, Bodywork, and Exhaust

Describes the unit's physical structure, chassis, bodywork, and exhaust system.

Air Flow System

Oil System Details

Oiltronix System

Electronic Regulating System

Exhaust Gas After Treatment

Step 1 Exhaust Gas Recirculation

Explains the EGR system for reducing NOx emissions.

Step 2 DPF and DOC Functionality

Describes the Diesel Particulate Filter and DOC for emission control.

Step 3 Active Regeneration Process

Details the process of burning off particulate matter in the filter.

Step 4 Ash Removal Procedure

Explains the need for mechanical removal of ash from the filter.

Electric System Circuit Diagram

Fuse Box

Markings and Information Labels

Operating Instructions

Parking, Towing, and Lifting Procedures

Guidelines for safely parking, towing, and lifting the compressor unit.

Before Starting Procedures

Basic Machine Operation

Starting and Stopping

Safety Precautions for StartingStopping

Safety rules related to power, battery switch, and fuel.

Control Panel Overview

Explains the main controls and indicators on the unit's panel.

Starting and Stopping

Control Panel Button Functions

Describes the function of each button on the control panel.

Control Panel Icons Overview

Main View and Status Icons

Explains icons shown in the main display view.

Indication and Alarm Icons

Describes icons for measurements, settings, and alarms.

Control Panel Icons Overview

Operation Mode and Fuel Tank Icons

Details icons for operating modes and fuel tank status.

Control Panel Views

Main, Measuring, and Setup Views

Explains how to navigate between different display views.

Alarm View and Navigation

Describes accessing alarm logs and using navigation buttons.

Starting the Compressor

Controller Initialization and Selftest

Steps for powering up the controller and system selftest.

Vessel Pressure Check and Preparation

Procedures for checking and preparing the vessel pressure for starting.

Starting the Compressor

Reading Engine Data and Preheating

Process of powering the ECU and engine preheating.

Starting the Compressor

Engine Cranking and Warming Up

Describes the engine cranking and warming up phases.

Starting the Compressor

Machine Ready to Load

Indicates when the machine is ready for loading and pressure building.

Starting the Compressor

Preparing to Load and Operation Checks

Describes loading preparation and routine operational checks.

Setting Pressure and Flow Setpoints

Stopping the Compressor

Engine Cooling Down

Describes the engine cooling down sequence after a stop command.

Stopping the Compressor

Shutdown and Power Off Procedures

Steps for safely shutting down and powering off the unit.

Diesel Particulate Filter Regeneration

Explanation of the DPF regeneration process and its automatic operation.

Stopping the Compressor

Automatic DPF Regeneration (Default)

Details on the default automatic DPF regeneration process.

Inhibit DPF Regeneration

How to disable DPF regeneration when needed.

Stopping the Compressor

Increasing Soot Load Warnings

Explains warnings related to high soot load and DPF regeneration needs.

Stopping the Compressor

Forced DPF Regeneration

Procedure to manually initiate DPF regeneration when required.

Control Panel Settings

Acknowledge Alarms

How to acknowledge active alarms on the control panel.

Setting Clock, Units, and Language

Procedures for configuring date, time, units, and language.

Changing Display Settings

How to adjust display backlight and other visual parameters.

Diagnostics Procedure

Fault Codes

Emergency Stop Operation

Maintenance

Liability, Service Packs, and Kits

Information on manufacturer liability, service packs, and service kits.

Storage and Maintenance Safety

Guidelines for storing the unit and essential safety precautions for maintenance.

Preventive Maintenance Schedule (Compressor)

Maintenance Schedule (Kilometers)

ECU Triggered Alarms and Codes

Undercarriage Inspection Schedule (EU)

Oil Specifications

Compressor Oil Types and Recommendations

Details on recommended synthetic and mineral compressor oils.

Engine Oil Specifications

Oil Level Check

Diesel Fuel Recommendations

Oil and Oil Filter Change

Compressor Oil and Filter Change Procedure

Detailed steps for changing compressor oil and filters.

Compressor Oil Flushing Procedure

Coolant Specifications and Management

PARCOOL EG Coolant Details

Information on PARCOOL EG coolant, its properties, and benefits.

Handling and Checking PARCOOL EG

Guidelines for handling, checking, and maintaining PARCOOL EG coolant.

Topping Up Coolant Without Draining

Topping Up Coolant After Limited Draining

Replacing the Coolant

Cleaning Coolers

Battery Care and Maintenance

Electrolyte Handling and Activation

Instructions for handling electrolyte and activating dry-charged batteries.

Recharging, Water Top-up, and Service

Procedures for battery recharging, topping up water, and periodic service.

Compressor Element Overhaul

Adjustments and Servicing Procedures

Air Filters Engine Compressor

Maintenance and replacement procedures for air filters.

Replacing Filter Element and Safety Cartridge

Steps for replacing filter elements and safety cartridges.

Air Receiver and Safety Valve Checks

Inspection of the air receiver and safety valve checks.

Fuel System

Priming and Key-on Priming Instructions

Procedures for priming the fuel system and key-on priming.

Replacing Filter Elements

Steps for replacing fuel filter elements.

Cleaning Crankcase Breather Filter

How to clean the crankcase breather filter.

Suspension and Brake System Maintenance

Rubber Torsion Suspension Inspection

Inspecting the rubber torsion suspension system for wear.

Brake Drum and Bearing Maintenance

Procedures for inspecting brake drums, bearings, and lubrication.

Seal Inspection and Replacement

Guidelines for inspecting and replacing seals in wheel bearings.

Problem Solving

Compressor Capacity or Pressure Issues

Troubleshooting steps for low capacity or pressure problems.

Problem Solving

Receiver Pressure Above Maximum

Solutions for high receiver pressure causing safety valve blow.

Unit Stops Through Shutdown Switch

Troubleshooting for unit shutdown due to engine or coolant issues.

Air and Oil Mist from Air Filters

Addressing air and oil mist expelled from filters after stopping.

Problem Solving

Compressor Overheating

Causes and solutions for compressor overheating issues.

Alternator Precautions

Important precautions related to the alternator and battery connections.

Oiltronix Failure Troubleshooting

Manually Locking the Valve (Temporary Solution)

Procedure for manually locking the Oiltronix valve as a temporary fix.

Available Options

Support Mounted Large Fuel Tanks

Options for mounting and integrating larger fuel tanks.

Inlet Shutdown Valve

Description of the inlet shutdown valve safety device.

Fork Lift Slots

Features for easy movement using a forklift.

After-Cooler System

Technical Specifications

Torque Values

Recommended torque values for assembly and critical components.

Compressor and Engine Specifications

Reference Conditions

Standard conditions for compressor performance data.

Limitations

Operating limits including pressure, temperature, and altitude.

Performance Data

Design Data

Compressor Design Parameters

Technical details of the compressor stages and build.

Engine Design Parameters

Specifications for the Caterpillar C13 IT4 engine.

Unit Specifications

Unit Capacities and Service Levels

Information on oil, air receiver, and fuel tank capacities.

Physical Data

Dimensions and weight of the compressor unit.

Altitude Performance Curve

Unit Dimensions

Disposal and Environmental Considerations

General Disposal Policy

Atlas Copco's policy on minimizing environmental impact and recycling.

Disposal of Materials

Procedures for properly disposing of contaminated substances and components.

Maintenance Log

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