EasyManua.ls Logo

Atlas Copco ZR-55

Atlas Copco ZR-55
138 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Stationary Air Compressor
www.atlascopco.com
ZR-55, ZR-75, ZR-90, ZT-55, ZT-75, ZT-90
Instruction book

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Atlas Copco ZR-55 and is the answer not in the manual?

Atlas Copco ZR-55 Specifications

General IconGeneral
BrandAtlas Copco
ModelZR-55
CategoryAir Compressor
LanguageEnglish

Summary

Safety Precautions

Safety Icons

Explains hazard symbols used in the manual for safety.

Safety Precautions During Installation

Safety guidelines for installing the compressor to prevent injury.

Safety Precautions During Operation

Critical safety measures to follow while the compressor is running.

Safety Precautions During Maintenance or Repair

Safety procedures to follow before and during maintenance or repair tasks.

General Description

Introduction

Provides an overview of the two-stage screw compressor technology and models.

Air Flow

Describes the path of air through the compressor system with diagrams.

Condensate Drain System

Explains the function and operation of condensate traps and electronic water drains.

Oil System

Illustrates and describes the oil circulation system within the compressor.

Cooling System

Details the cooling circuits for ZR and ZT compressors and their components.

Energy Recovery

Details the system for recovering compression heat into hot water.

Low Load Compensator

Explains the function of the low load compensator for dryer operation.

Electrical System

Outlines the main electrical components of the compressor system.

Elektronikon Regulator

Elektronikon Regulator

Introduces the regulator's functions for control, protection, and monitoring.

Control Panel

Identifies the parts and functions of the Elektronikon regulator control panel.

Function Keys

Describes the purpose and common functions of the regulator's keys.

Scroll Keys

Explains how to navigate through the display using scroll keys.

Emergency Stop Button

Details the function and operation of the emergency stop button.

Menu Flow for ZRZT 55 up to ZRZT 90 (Simplified)

Provides a simplified flowchart of the regulator's menu navigation.

Calling Up Menus

Guides on how to access different menus and submenus on the regulator.

Main Screen Menu

Describes the main screen as the gateway to all regulator functions.

Status Data Menu

Explains how to view compressor status and reset warnings or shutdowns.

Measured Data Menu

Guides on accessing measured data and input status from the regulator.

Counters Menu

Explains how to view running hours, motor starts, and other counters.

Test Menu

Describes how to perform a display test on the regulator.

Modify Parameters Menu

Introduces how to modify various programmable settings.

Modifying Parameters

Details the procedure for modifying specific parameters like pressure setpoints.

Modifying Regulation Settings

Explains how to adjust regulation settings, such as the low load operation mode.

Modifying Protection Settings

Guides on how to adjust shutdown and warning levels for compressor protection.

Modifying Service Plans

Explains how to modify service intervals and manage service plan timers.

Programming Clock Function

Details how to program time-based start/stop and change-over commands.

Modifying Configuration Settings

Guides on modifying system configuration, including control modes and time.

Service Menu

Explains how to reset service plans and check upcoming service actions.

Saved Data Menu

Guides on accessing saved data like last shutdown and emergency stop events.

Programmable Settings

Lists and explains the range of programmable settings for the compressor.

Installation

Dimension Drawings

Provides detailed dimensional drawings for various compressor models.

Installation Proposals

Offers recommended installation layouts and clearances for different compressor types.

Electric Cables

Specifies recommended cable sizes and considerations for electrical connections.

Panel GA ZR 55 - 90 Pack

Shows the electrical panel diagram for ZR 55-90 Pack models.

Cooling Water Requirements

Details the essential requirements for cooling water quality and system types.

Pictographs

Explains the meaning of various pictographs and symbols used in the manual.

Operating Instructions

Operation Introduction

Provides general information and warnings before operating the compressor.

MovingLifting

Instructions and safety tips for moving and lifting the compressor unit.

Initial Start-Up

Step-by-step guide for the initial start-up procedure of the compressor.

Before Starting

Safety checks and procedures to perform before starting the compressor.

Starting

Detailed steps for starting the compressor and verifying initial operation.

During Operation

Guidance on monitoring and operating the compressor under normal conditions.

Stopping

Procedures for safely stopping the compressor and related checks.

Taking Out of Operation

Steps for safely decommissioning and preparing the compressor for storage.

Maintenance

Maintenance Warnings

Essential safety warnings and precautions before performing maintenance.

Preventive Maintenance Schedule

Outlines regular service operations and intervals for maintaining the compressor.

Service Kits

Information on available service kits for component maintenance.

Service Agreements

Details Atlas Copco's range of service agreements for compressor maintenance.

Service Plan

Explains service plan levels and how to reset timers after service actions.

Motor Greasing

Provides information on greasing the fan motor bearings for ZT compressors.

Oil Specifications

Lists the recommended oil type and quantities for Atlas Copco Roto-Z oil.

Storage After Installation

Guidelines for storing the compressor when it is not in use.

Servicing Procedures

Air Filter (AF)

Instructions for locating and replacing the air filter on ZR and ZT compressors.

Oil and Oil Filter Change

Step-by-step guide for changing the compressor oil and oil filter.

Safety Valves

Guidance on testing safety valves and important precautions.

Problem Solving

Faults and Remedies

A troubleshooting guide listing common faults and their remedies for compressor and dryer.

Principal Data

Readings on Display

Explains the various readings available on the compressor's display panel.

Settings of Safety Valves

Lists the specified pressure settings for low and high-pressure safety valves.

Circuit Breakers and Fuses

Provides details on circuit breaker and fuse ratings for different voltage configurations.

Reference Conditions

Specifies the reference conditions for compressor performance data.

Limitations

Lists operational limitations such as maximum/minimum temperatures.

Compressor Data

Presents technical specifications and performance data for ZR models.

Pressure Equipment Directives

Pressure Equipment Directives

Details compliance with Pressure Equipment Directives (PED) for compressor assemblies.

Related product manuals