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Atlas Copco ZR 200 User Manual

Atlas Copco ZR 200
328 pages
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ZR 110, ZR 132, ZR 145, ZR 160, ZR 200, ZR 250, ZR 275, ZT 110,
ZT 132, ZT 145, ZT 160, ZT 200, ZT 250, ZT 275
Instruction book

Table of Contents

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Atlas Copco ZR 200 Specifications

General IconGeneral
BrandAtlas Copco
ModelZR 200
CategoryAir Compressor
LanguageEnglish

Summary

Safety Precautions and General Information

Safety Icons and General Safety

Explanation of safety icons and general safety precautions for operation and handling.

Safety Precautions During Installation

Guidelines for safe installation, including lifting, placement, and connection requirements.

Safety Precautions During Operation

Crucial safety measures to follow during the compressor's operation.

Safety Precautions During Maintenance or Repair

Essential safety procedures to ensure safe maintenance and repair work.

General Description of Compressor Systems

Introduction to Compressor Systems

Overview of compressor types, including general views and introductions.

Air System Overview

Explanation and flow diagrams of the compressor's air system.

Cooling and Condensate Drain Systems

Details on cooling systems for ZR and ZT compressors and condensate drain mechanisms.

Oil System and Regulating System

Description of the oil circulation system and the general regulating system.

Energy Recovery System

Explanation of the energy recovery system, pump units, and cooling water requirements.

Low Load Compensator and SMARTBOX/SMARTLINK

Details on low load compensation for IMD dryers and SMARTBOX/SMARTLINK features.

Elektronikon Regulator Functions and Operation

Elektronikon Regulator Overview

Introduction to the Elektronikon regulator's functions: control, protection, and monitoring.

Control Panel and Function Keys

Detailed explanation of the control panel components and function keys.

Scroll Keys and Emergency Stop

Description of scroll keys for display navigation and the emergency stop button.

External Compressor Status and Communication

Information on external status indication, communication modules, and Profibus connections.

Control Programs and Menu Navigation

Overview of control programs and how to navigate through menus like Main screen and Status data.

Measured Data, Hours, and Service Menus

Procedures for accessing measured data, running hours, and service messages.

Test, Modify Settings, and Protection Settings

Instructions for performing tests, modifying regulation and protection settings.

Service Plans, Timers, and Configuration

Procedures for modifying service plans, programming timers, and configuring settings.

Saved Data, Show More, and Unload/Load Menus

Accessing saved data, viewing compressor status, and manually loading/unloading.

Installation and Electrical Requirements

Dimension Drawings and Installation Proposal

Provides dimension drawings and installation proposals for various compressor models.

Installation Requirements for Rubber Compensators

Details on installation requirements and misalignment tolerances for rubber compensators.

Electric Cable Size, Fuses, and Cable Length

Guidelines for selecting correct electric cables, fuses, and determining cable length.

Electric Connection Procedures

Instructions and diagrams for making electrical connections for various compressor types.

Operating Procedures and Troubleshooting

Initial Start-up and Pre-start Checks

Procedures for initial start-up, including safety, moving, preparation, and transport fixtures.

Routine Starting Procedure

Step-by-step guide for routine starting of the compressor.

Starting After Emergency Stop or Shutdown

Instructions for safely restarting the compressor after an emergency stop or shutdown.

During Operation and Checking Display

Guidance on operating the compressor and regularly checking the display for status.

Manual Loading, Unloading, and Stopping

Procedures for manual control of compressor loading, unloading, and stopping.

Problem Solving and Fault Remedies

Troubleshooting guide listing common conditions, faults, and their remedies.

Maintenance and Technical Specifications

Preventive Maintenance Schedule and Service Agreements

Overview of recommended maintenance, service agreements, and warranty information.

Regular Checks and Service Plans

Guidelines for regular operational checks and details on service plans.

Motor Greasing and Oil Specifications

Information on motor bearing greasing and recommended lubricating oil specifications.

Air Filter and Oil/Filter Change Procedures

Step-by-step instructions for servicing air filters and changing oil and oil filters.

Cooler Maintenance and Safety Valve Testing

Procedures for maintaining coolers and testing safety valves.

Technical Data: Readings and Overload Relay Settings

Provides compressor readings, safety valve settings, and overload relay settings.

Limitations and Compressor Data

Details on operational limitations, reference conditions, and compressor specific data.

Pressure Equipment Directives

Information on PED compliance and pressure bearing parts categorization.

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