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Atlas Copco ZR 110 User Manual

Atlas Copco ZR 110
328 pages
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ZR 110, ZR 132, ZR 145, ZR 160, ZR 200, ZR 250, ZR 275, ZT 110,
ZT 132, ZT 145, ZT 160, ZT 200, ZT 250, ZT 275
Instruction book

Table of Contents

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Atlas Copco ZR 110 Specifications

General IconGeneral
BrandAtlas Copco
ModelZR 110
CategoryAir Compressor
LanguageEnglish

Summary

Safety Precautions

Safety Icons

Explains the meaning of safety warning symbols and their importance.

General Safety Precautions

Provides essential safety guidelines for operating and maintaining the equipment.

Safety Precautions During Installation

Details safety measures to be taken during the installation process.

Safety Precautions During Operation

Outlines critical safety procedures to follow during normal operation.

Safety Precautions During Maintenance or Repair

Specifies safety protocols for performing maintenance and repair tasks.

General Description

Introduction

Provides a general overview of the compressor's purpose and features.

Air System

Describes the components and function of the compressor's air system.

Cooling and Condensate Drain System

Explains the cooling system and how condensate is managed.

Elektronikon Regulated Drain (ERD)

Details the operation and function of the Elektronikon regulated drain.

Oil System

Describes the lubrication system, including oil circulation and components.

Regulating System

Explains how the compressor's pressure and operation are regulated.

Energy Recovery

Details the system for recovering energy from the compression process.

Low Load Compensator for IMD Dryer

Explains the function of the low load compensator for IMD dryers.

SMARTBOX and SMARTLINK

Describes the SMARTBOX and SMARTLINK connectivity features.

Elektronikon Regulator

3.1 Elektronikon® Regulator

Provides a general introduction to the Elektronikon regulator's functions.

3.2 Control Panel

Details the components and functions of the Elektronikon control panel.

3.3 Function Keys

Explains the purpose and usage of the function keys on the control panel.

3.4 Scroll Keys

Describes the function and operation of the scroll keys.

3.5 Emergency Stop Button

Details the location and function of the emergency stop button.

3.6 Control Mode Switch

Explains how to select different compressor control modes.

3.7 External Compressor Status Indication

Describes the auxiliary contacts for external status indication.

3.8 External Communication

Explains options for connecting the compressor to external systems.

3.9 Control Programs

Details the menu-driven control programs available in the regulator.

3.10 Calling Up Menus

Provides instructions on how to navigate through the regulator menus.

3.11 Main Screen Menu

Explains the function and navigation of the main screen menu.

3.12 Status Data Menu

Describes how to access and interpret status data and protection functions.

3.13 Measured Data Menu

Explains how to view measured data and related settings.

3.14 Hours Menu

Details how to access running hours, loading hours, and motor starts.

3.15 Service Menu

Explains how to call up and reset service messages.

3.16 Test Menu

Describes how to perform display tests and other diagnostic functions.

3.17 Modify Settings Menu

Provides an overview of settings that can be modified.

3.18 Modifying Regulation Settings

Details how to modify regulation parameters like pressure settings.

3.19 Modifying Protection Settings

Explains how to adjust protection settings, such as shutdown levels.

3.20 Modifying Service Settings

Details how to modify service intervals and related settings.

3.21 Timers Menu

Describes how to program time-based start/stop commands.

3.22 Configuration Menu

Explains how to reprogram various parameters like time and language.

3.23 Saved Data Menu

Details how to retrieve saved data like last shutdowns and emergency stops.

3.24 Show More Menu

Provides access to additional compressor status information.

3.25 Unload-Load Menu

Explains how to manually load and unload the compressor.

3.26 Programmable Settings

Lists and describes various programmable settings for the compressor.

Elektronikon Regulator Type Overview

4.1 Elektronikon® Controller Type Overview

Provides an overview of the different Elektronikon controller types available.

Elektronikon Regulator

5.1 Elektronikon® Regulator

Details the functions and introduction to the Elektronikon regulator.

5.2 Control Panel

Explains the components and functions of the control panel.

5.3 Function Keys

Describes the purpose and usage of the function keys.

5.4 Scroll Keys

Details the operation of the scroll keys for navigation.

5.5 Emergency Stop Button

Explains the function and use of the emergency stop button.

5.6 External Compressor Status Indication

Describes auxiliary contacts for external status indication.

5.7 Control Programs

Details the menu-driven control programs for programming and controlling.

5.8 Calling Up Menus

Provides instructions on how to access and navigate menus.

5.9 Main Screen Menu

Explains the main screen menu and its gateway function.

5.10 Status Data Menu

Describes how to access status data for protection functions.

5.11 Measured Data Menu

Explains how to view measured data and input statuses.

5.12 Counters Menu

Details how to view running hours, loaded hours, and motor starts.

5.13 Test Menu

Describes how to perform display tests and other diagnostic functions.

5.14 Modify Parameters Menu

Provides an overview of programmable settings that can be modified.

5.15 Modifying Parameters

Details how to modify various parameters like pressure setpoints.

5.16 Modifying Protection Settings

Explains how to adjust protection settings, such as temperature limits.

5.17 Modifying Service Plans

Details how to modify service intervals for different service levels.

5.18 Programming Clock Function

Describes how to program time-based start/stop and pressure band commands.

5.19 Modifying Configuration Settings

Explains how to modify configuration settings like time and date.

5.20 Service Menu

Explains how to reset service plans and check service status.

5.21 Saved Data Menu

Details how to retrieve saved data like last shutdowns and emergency stops.

5.22 Programmable Settings

Lists and describes various programmable settings for the compressor.

Elektronikon® GraphicPlus Controller

6.1 Elektronikon® GraphicPlus Controller

Provides an overview of the Elektronikon GraphicPlus controller's functions.

6.2 Control Panel

Details the components and functions of the GraphicPlus control panel.

6.3 Digital Output Contacts

Specifies the digital output contacts for external equipment connections.

6.4 Icons Used

Explains the meaning of status and menu icons used in the interface.

6.5 Main Screen

Describes the main screen interface and its navigation.

6.6 Calling Up Menus

Provides instructions on how to access and navigate controller menus.

6.7 Service Menu

Explains how to access and manage service plans and intervals.

6.8 Protections Menu

Details how to display and reset compressor protections.

6.9 Week Timer Menu

Describes how to program time-based start/stop commands using week timers.

6.10 Info Menu

Provides information on accessing the Atlas Copco internet address.

6.11 Test Menu

Describes how to perform safety valve and drain tests.

6.12 Counters

Explains how to view operational counters like running hours.

6.13 Modifying the Pressure Band

Details how to adjust pressure bands for compressor regulation.

6.14 Inputs Menu

Describes how to display current values and status of digital/analog inputs.

6.15 Outputs Menu

Explains how to display the current status of digital outputs.

6.16 Event History Menu

Details how to display a list of shutdowns and their causes.

6.17 Modifying Settings

Provides instructions for displaying and modifying various settings.

6.18 Programmable Settings

Lists and describes various programmable settings for the compressor.

6.19 Web Server

Explains how to access compressor data via a web server.

Installation

7.1 Dimension Drawing

Provides dimensional drawings and specifications for compressor installation.

7.2 DIN to JIS Adaptor Flanges

Details the use of DIN to JIS adaptor flanges for Japanese market connections.

7.3 Installation Proposal

Offers examples and proposals for compressor room installation layout.

7.4 Installation Requirements for Rubber Compensators

Specifies requirements and tolerances for installing rubber compensators.

7.5 Electric Cable Size, Fuses and Cable Length

Provides guidance on selecting appropriate electric cables, fuses, and lengths.

7.6 Electric Connection

Details the procedures and requirements for making electrical connections.

7.7 Quality of Safety Components

Discusses the quality requirements for safety components.

7.8 Cooling Water Requirements

Outlines the necessary quality standards for cooling water.

7.9 General Pictographs

Lists and explains general pictographs used in the manual.

7.10 Pictographs, Elektronikon Control System

Explains pictographs related to the Elektronikon control system.

Operating Instructions

8.1 Initial Start-up

Provides a step-by-step guide for the initial start-up procedure.

8.2 Before Starting

Details pre-start checks and procedures.

8.3 Routine Starting

Explains the procedure for routine compressor starting.

8.4 Starting After Emergency Stop or Shutdown

Guides on how to restart the compressor after an emergency stop or shutdown.

8.5 During Operation

Provides information and checks required during normal compressor operation.

8.6 Checking the Display

Explains how to regularly check the display for readings and messages.

8.7 Manual Loading/Unloading

Describes how to manually control the compressor's loading and unloading.

8.8 Stopping

Details the procedure for safely stopping the compressor.

8.9 Taking Out of Operation

Provides instructions for decommissioning the compressor.

Maintenance

9.1 Preventive Maintenance Schedule

Outlines the recommended preventive maintenance tasks and intervals.

9.2 Motor Greasing

Provides instructions for greasing the motor bearings.

9.3 Oil Specifications

Specifies the type and quantity of lubricating oil to be used.

9.4 Storage After Installation

Provides guidance on protective measures for storing the compressor.

Servicing Procedures

10.1 Air Filters

Details the procedure for servicing and replacing air filters.

10.2 Oil and Oil Filter Change

Provides instructions for changing the oil and oil filters.

10.3 Safety Valves

Describes the testing and maintenance of safety valves.

10.4 Coolers

Explains the regular servicing and cleaning of coolers.

Problem Solving

11.1 Problem Solving

Provides guidance on diagnosing and resolving common compressor issues.

Technical Data

12.1 Readings

Lists indicative readings for various parameters at reference conditions.

12.2 Settings of Safety Valves

Specifies the opening pressures for safety valves.

12.3 Settings for Overload Relay

Provides recommended overload settings for the motor protection relay.

12.5 Limitations

Outlines operating limits for ambient temperature, altitude, and pressure.

12.6 Compressor Data

Provides detailed technical data for compressor operation parameters.

12.7 Dryer Data

Lists technical data related to the dryer's performance and temperature.

Pressure Equipment Directives

PED Instructions

Details compliance with Pressure Equipment Directives (PED) for various models.

Documentation

Declaration of Conformity

Presents a typical example of the Declaration of Conformity document.

Declaration of Incorporation

Presents a typical example of the Declaration of Incorporation document.

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