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Atlas Copco GA 110 VSD

Atlas Copco GA 110 VSD
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GA 110 VSD, GA 132 VSD, GA 160 VSD
Instruction book

Table of Contents

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Atlas Copco GA 110 VSD Specifications

General IconGeneral
ModelGA 110 VSD
Motor Power110 kW
Voltage400 V
Frequency50/60 Hz
Control SystemElektronikon®
TypeRotary Screw Compressor

Summary

Safety Precautions

Safety Icons Explanation

Explains the meaning of various safety symbols used in the manual.

General Safety Precautions

Provides general safety guidelines for operators and personnel.

Installation Safety Precautions

Outlines safety measures specific to compressor installation procedures.

Operation Safety Precautions

Details essential safety guidelines for operating the compressor.

Maintenance and Repair Safety

Specifies safety measures required during maintenance and repair activities.

General Description of GA VSD Compressors

Introduction to GA VSD Compressors

Provides an overview of GA VSD compressors and their optional features.

Air and Oil System Overview

Details the air and oil flow diagrams for the compressors.

Cooling and Condensate System

Describes the condensate drain system and cooling methods.

Energy Recovery System Explained

Explains the energy recovery system and its main components.

Elektronikon Regulator System

Elektronikon Control System Functions

Details the main functions of the Elektronikon regulator.

Control Panel Components

Identifies components of the Elektronikon regulator control panel.

Function Keys Usage

Explains the purpose and usage of the function keys.

Scroll Keys Navigation

Describes the function and use of scroll keys for navigation.

Emergency Stop Button Operation

Details the function and operation of the emergency stop button.

Control Program Menu Flow

Introduces menu-driven control programs for programming and control.

Accessing System Menus

Explains how to access different menus and screens.

Main Screen Menu Navigation

Describes the main screen and its navigation.

Status Data Menu Information

Provides information on status data and protection functions.

Measured Data Menu Access

Explains how to access and view measured data.

Counters Menu Data

Describes how to access counter data like running hours.

Test Menu Functions

Details how to perform a display test.

Modifying System Parameters

Explains how to modify various programmable settings.

CompressorMotor Settings Modification

Guides on how to change compressor and motor settings.

Fan Motor Settings Adjustment

Instructions for modifying fan motor operation modes.

Dryer Motor Settings Modification

Explains how to modify dryer operation modes.

General Parameter Modification

How to modify general parameters within the system.

Protection Settings Adjustment

Procedures for adjusting protection parameters.

Service Plan Interval Modification

How to adjust service intervals for maintenance.

Clock Function Programming

How to program time-based start/stop and pressure commands.

Configuration Settings Modification

How to modify system configuration settings.

Service Menu Operations

Accessing service plans, checking next services, and viewing history.

Saved Data Menu Retrieval

How to retrieve saved data like last shut-down.

Programmable Settings Overview

Lists programmable settings for compressor/motor and parameters.

Installation Procedures

Dimension Drawing and Layouts

Provides dimension drawings for various compressor models.

Installation Proposal Examples

Shows examples of compressor room installation proposals and ventilation.

Electric Cable Size and Fuses

Specifies cable sizes and fuse types for electrical installation.

Electric Connections Guidelines

General instructions for the electrical installation of VSD compressors.

Cubicle Fan Installation

Steps for installing a cubicle fan assembly.

Heavy Duty Filter for VSD Cubicle

Procedures for installing a heavy-duty filter in the VSD cubicle.

Dryer By-pass Installation

How to install a dryer by-pass if required.

GSM Alarm Hardware Installation

Steps for installing the GSM alarm hardware.

Pictograph Explanations

Explanation and reference for various pictographs used in the manual.

Cooling Water Requirements

Recommendations for cooling water quality and system types.

Operating Instructions

Initial Start-up Procedure

Guides through initial start-up procedures and general preparations.

Pre-Start Checks and Procedures

Checks and procedures to perform before starting the compressor.

Compressor Starting Sequence

Step-by-step guide for starting the compressor.

During Operation Monitoring

Describes how the compressor operates and is controlled.

Display Checking and Messages

How to check the compressor display for readings and messages.

Compressor Stopping Procedures

Procedures for stopping the compressor safely.

Taking Out of Operation

Steps for safely taking the compressor out of operation.

Air Receiver Usage and Inspection

Instructions for the safe use and inspection of the air receiver.

Maintenance Procedures

Preventive Maintenance Schedule

Schedule of daily, weekly, monthly, and yearly maintenance tasks.

Motor Maintenance and Specifications

Details on motor specifications and maintenance.

Oil Specifications and Types

Information on Atlas Copco lubricants.

Oil Change Procedure

Procedures for changing compressor oil.

Storage After Installation

Recommendations for storing the compressor after installation.

Service Kits Information

Information on available service kits for maintenance.

DD Filter Servicing

DD Filter Maintenance

General maintenance guidelines for the DD filter.

Filter Element Replacement

Step-by-step instructions for changing the DD filter element.

Filter Service Intervals

Specifies service intervals for filters.

Filter Disposal Guidelines

Guidelines for the proper disposal of used filters.

DD Filter Reference Conditions

Specifies reference conditions for testing.

DD Filter Principal Data

Lists principal data for the DD filter.

Integrated Dryer Maintenance

Condensate Drain System Operation

Explains the operation of the Electronic Water Drain (EWD).

Cooling Dryer Maintenance Instructions

Maintenance and safety precautions for cooling dryers.

Dryer Problem Solving and Remedies

Lists common dryer faults and their remedies.

Adjustments and Servicing

Air Filter Servicing Procedures

Procedures for servicing and replacing air filters.

Cooler Cleanliness Checks

How to check and clean coolers for cleanliness.

Safety Valve Testing and Precautions

Information on testing and safety precautions for the safety valve.

Problem Solving Guide

Troubleshooting Display Messages

Guide for display messages and common issues.

Technical Data and Specifications

Readings on Display Parameters

Lists displayed readings for various parameters.

Reference Operating Conditions

Defines reference conditions for operation and testing.

Operational Limits and Ranges

Specifies operational limits for temperature and air inlet.

Safety Valve Settings

Details the settings for safety valves based on compressor pressure.

Circuit Breaker Settings

Table of circuit breaker settings for different systems.

Compressor Performance Data

Technical data and specifications for various GA VSD compressor models.

Pressure Equipment Directives

Category IV Classification

Information on pressure equipment directives and classification.

Documentation and Compliance

Declaration of Conformity Example

Example of a Declaration of Conformity document.

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