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Atlas Copco GA 75 VSD User Manual

Atlas Copco GA 75 VSD
114 pages
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GA 75 VSD, GA 90 VSD
Instruction book

Table of Contents

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Atlas Copco GA 75 VSD Specifications

General IconGeneral
ModelGA 75 VSD
CategoryAir Compressor
TypeRotary Screw Compressor
Power75 kW
Max Working Pressure13 bar
CoolingAir-cooled
Voltage400 V
DriveVariable Speed Drive (VSD)

Summary

Safety Precautions

Safety Icons

Explanation of warning symbols used in the manual for safety communication.

Safety Precautions During Installation

Guidelines and warnings for the safe installation of the compressor unit.

Safety Precautions During Operation

Critical safety measures to be followed during the compressor's operational phase.

Safety Precautions During Maintenance or Repair

Essential safety steps for performing maintenance and repair activities.

General Description

Introduction

Overview of the GA 75/90 VSD compressors and their key features.

Air Flow

Diagram and explanation of the air circulation path within the compressor.

Oil System

Description of the compressor's oil circulation, lubrication, and cooling system.

Cooling System

Explanation of the air and water cooling mechanisms used in the compressor.

Condensate System

Details on the electronic water drains for efficient condensate removal.

Regulating System

How the compressor output is regulated based on air consumption and speed.

Electrical System

Overview of the main electrical components and the control cabinet.

Electrical Diagrams

Schematics of the compressor's electrical circuits for reference and troubleshooting.

Air Dryer

Explanation of the integrated air dryer's function, components, and circuits.

Elektronikon II Regulator

Elektronikon II Regulator Overview

Introduction to the control system and its primary functions.

Control Panel Functions

Identification and purpose of buttons, LEDs, and the display on the control panel.

Function Keys Usage

Explanation of the primary functions associated with the regulator's keys.

Display Navigation with Scroll Keys

How to navigate through menus and displays using the scroll keys.

Emergency Stop Button Procedure

Steps for safely stopping the compressor in an emergency situation.

Control Programs Overview

Introduction to the menu-driven programs for managing compressor operation.

Main Screen Menu Navigation

How to view compressor status and access functions from the main screen.

Accessing Regulator Menus

Detailed steps for navigating and accessing various menus within the regulator.

Quick Compressor Status Check

Method to quickly review the current operational status of the compressor.

Status Data Menu

How to view protection status, warnings, and reset system conditions.

Audit Data Menu Functionality

Accessing data on energy savings compared to different control modes.

Measured Data Menu

How to view measured operational data and input statuses.

Counters Menu Options

Accessing accumulated data like running hours, starts, and volumes.

Test Menu Operations

Procedure for performing a display test on the control panel.

Modify Parameters Menu

Accessing settings for compressor/motor, parameters, and protections.

Modifying Compressor/Motor Settings

How to adjust operational settings like net pressure set-points.

Modifying General Parameters

Adjusting various operational parameters of the compressor.

Modifying Protection Settings

Adjusting parameters for shutdown, warning levels, and service warnings.

Modifying Service Plan Intervals

How to adjust service intervals for planned maintenance tasks.

Programming Clock Function

Setting up time-based start/stop commands and setpoint changes.

Modifying Configuration Settings

Adjusting settings like current time and compressor control modes.

Programming Control Modes

Setting the compressor to operate locally, remotely, or via LAN.

Service Menu Functions

Resetting service plans and checking previous service actions.

Saved Data Menu

Accessing saved data such as last shut-down and emergency stop events.

Programmable Settings Overview

Table of adjustable parameters for compressor/motor, protections, and service plans.

OSD Oil/Condensate Separator (Optional)

OSD Unit Components

General view and designation of the oil/condensate separator components.

Instructions for Field Installation

Procedures and guidelines for the installation of the OSD unit.

Operating and Maintenance Instructions

Guidelines for the safe operation and maintenance of the OSD unit.

OSD Pictographs

Explanation of symbols related to OSD unit operation and maintenance.

Energy Recovery (Optional)

Energy Recovery Unit

Description of the energy recovery system and its main components.

Energy Recovery Systems

Applications and types of energy recovery systems for compressor heat.

Energy Recovery Operation

How the energy recovery system functions with compressor oil flow.

Energy Recovery Maintenance

Procedures for maintaining compressor oil and components of the ER unit.

Energy Recovery Data

Data related to recoverable energy and water flow rates.

Installation

Dimension Drawings

Technical drawings detailing the physical dimensions of the compressor.

Installation Proposal

Recommendations for compressor room layout, ventilation, and cooling.

Electrical Connections

Wiring diagrams and connection instructions for the compressor's electrical system.

Cooling Water Requirements

Guidelines for water quality to prevent cooling system problems.

Installation Pictographs

Explanation of safety and operational symbols related to installation.

Operating Instructions

Before Initial Start-up

Safety and preparation steps required before the first compressor start.

Initial Start-up Procedure

Step-by-step guide for the initial commissioning and start of the compressor.

Before Starting Checks

Essential checks and preparations to be made before starting the compressor.

Starting the Compressor

Detailed procedure for safely starting and running the compressor.

During Operation Guidelines

Guidelines for monitoring and safely operating the compressor.

Checking the Display

How to read and interpret various messages and readings on the compressor display.

Stopping the Compressor

Procedures for stopping the compressor normally and in emergency situations.

Taking Out of Operation

Steps required to safely take the compressor out of service.

Maintenance

Preventive Maintenance Schedule

Schedule of routine checks and tasks for compressor upkeep and longevity.

Drive Motor Maintenance

Information on the compressor's drive motor lubrication and maintenance.

Oil Specifications

Details on recommended lubricants and oils for the compressor.

Oil and Oil Filter Change

Procedure for changing the compressor's oil and oil filter.

Disposal of Used Material

Guidelines for environmentally friendly disposal of used parts and materials.

Storage After Installation

Procedures for storing the compressor when it is not in use.

Service Kits Information

Information on available service kits for component maintenance.

Adjustments and Servicing Procedures

Air Filter Maintenance

Procedure for inspecting, cleaning, and replacing the air filter element.

Coolers Cleaning

Instructions for cleaning the compressor coolers to maintain optimal efficiency.

Safety Valve Operation and Testing

How to operate, test, and safety precautions for the safety valve.

Problem Solving

Troubleshooting Common Faults

Troubleshooting guide for common compressor faults and their remedies.

Technical Data

Readings on Display

Explanation of typical readings shown on the Elektronikon regulator display.

Electric Cable Size Guidelines

Guidelines for selecting appropriate cable sizes based on voltage and conditions.

Fan Motor Circuit Breaker Settings

Recommended settings for the fan motor circuit breaker.

Reference Conditions and Limitations

Environmental conditions and operational limits for the compressor.

Compressor Data Specifications

Technical specifications for GA 75 VSD and GA 90 VSD models.

Instructions for Use of Air Receiver

Air Receiver Instructions

Safety and operational guidelines for the use of the air receiver vessel.

Guidelines for Inspection

Inspection Guidelines

Information on inspection requirements and relevant standards for the compressor.

PED

Pressure Equipment Directives

Information on components subject to PED regulations and inspection requirements.

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