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Atlas Copco GA 110 VSD+

Atlas Copco GA 110 VSD+
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Instruction book
GA 110 VSD+, GA 132 VSD+,
GA 160 VSD+

Table of Contents

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Atlas Copco GA 110 VSD+ Specifications

General IconGeneral
ModelGA 110 VSD+
CategoryAir Compressor
TypeRotary Screw Compressor
Power Output110 kW
Drive TypeVariable Speed Drive
Control SystemElektronikon®
Cooling MethodAir-cooled

Summary

Safety Precautions

Safety Icons

Explains the meaning of safety icons used in the manual.

General Safety Precautions

Provides fundamental safety rules for operating the machine.

Safety Precautions During Installation

Outlines critical safety measures for installing the compressor.

Safety Precautions During Operation

Details safety guidelines to follow while the compressor is running.

Safety Precautions During Maintenance or Repair

Lists essential safety steps for maintenance and repair work.

Dismantling and Disposal

Guides on safe dismantling and disposal of the equipment.

General Description

Introduction

Overview of the GA VSD+ compressor series and its features.

Flow Diagram

Illustrates the air and water flow paths for different compressor versions.

Cooling and Condensate System

Describes the system for managing condensate and cooling.

Regulating System

Explains how the compressor's pressure and speed are regulated.

Energy Recovery System

Details the system for recovering heat from the compressor.

Elektronikon Touch Controller

Controller Functions

Explains the controller's role in unit operation, protection, and monitoring.

Control Panel Overview

Identifies parts and functions of the controller's interface.

Icons Used

Catalog of icons displayed on the controller interface.

Main Screen

Description of the primary display screen and its elements.

Quick Access Screen

Details on accessing frequently used functions directly.

Menu Screen Structure

Explains navigation through the controller's menu system.

Data Menu Navigation

Guide to accessing status, inputs, outputs, and auxiliary equipment data.

Service Menu Navigation

Details on accessing service information and plans.

Week Timer Menu

Instructions for setting up and managing weekly timers.

Event History Menu

How to view saved data, typically related to alarms.

Machine Settings Menu

Access to alarms, regulation, and control parameter settings.

Controller Settings Menu

Configuration options for network, language, and password.

Access Level Management

Information on viewing and changing user access levels.

Installation Procedures

Installation Remarks

General guidelines and conditions for compressor installation.

Dimension Drawings

Provides physical dimensions for various compressor models.

Installation Proposal

Recommendations for compressor room layout and setup.

Electrical Connections

Details on wiring, cable sizing, and protection for electrical hookup.

Cooling Water Requirements

Specifies water quality standards for cooling systems.

Quality of Safety Components

Advises on quality standards for safety components like emergency stops.

Pictographs

Reference for pictographs used on the controller and equipment.

Operating Instructions

Initial Start-Up Procedures

Steps for preparing and starting the compressor for the first time.

Before Starting Checks

Actions to perform before the first start-up or after extended shutdown.

Starting the Compressor

Procedure for starting the compressor and verifying its operation.

During Operation Monitoring

Guidelines for monitoring the compressor during normal operation.

Checking the Display

How to interpret readings and status on the controller display.

Stopping the Compressor

Procedure for safely stopping the compressor.

Taking Out of Operation

Steps for decommissioning the compressor at the end of its life.

Use of Air Receiver

Instructions and warnings for the safe use of the air receiver vessel.

Maintenance Procedures

Preventive Maintenance Schedule

Routine maintenance tasks and intervals for the compressor.

Motor Maintenance

Information on fan motor and bearing maintenance.

Oil Specifications

Details on recommended lubricants for the compressor.

Oil Change Procedure

Step-by-step guide for changing the compressor oil.

Oil Filter Change

Procedure for replacing the oil filter elements.

Oil Separator Change

Instructions for replacing the oil separator cartridges.

Storage After Installation

Guidance on storing the compressor when not in use.

Service Kits Information

Details on available service kits and lubricants.

Integrated Dryer Operation

Dryer Introduction

Overview of the integrated air dryer's function and components.

Air and Refrigerant System

Diagram and description of the dryer's air and refrigerant circuits.

Automatic Regulation System

Explanation of the automatic control system for the dryer.

Condensate Drain System

Details on the system for draining condensed water.

Electrical System

Information on dryer protection and electrical components.

Dryer Regulation

How the electronic regulator controls and protects the dryer.

Maintenance Instructions

Safety and procedural guidance for dryer maintenance.

Dryer Problem Solving

Troubleshooting common issues with the integrated dryer.

Adjustments and Servicing Procedures

Air Filter Replacement

Procedure for removing and replacing air filter elements.

Cooler Cleaning

Instructions for cleaning the air-cooled and water-cooled coolers.

Safety Valve Checks

Information on safety valve function, testing, and precautions.

General Problem Solving

Display Messages and Faults

Interpreting controller messages and common faults.

Technical Data

Readings on Display

Details on typical readings and parameters shown on the display.

Reference Conditions

Specifies the conditions under which the technical data is valid.

Operating Limits

Defines the operational limits for various parameters.

Safety Valve Settings

Specifies the set pressure for safety valves.

Overload Relays, Fuses, and Circuit Breakers

Settings for protective devices based on model and voltage.

Compressor Data

Technical specifications and performance data for compressor models.

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