auragen G5000 - Page 3

AUTOMOTIVE AURAGEN
®
MAIN INSTALLATION MANUAL
020530E MAN-050-200, MAIN INSTALLATION MANUAL Page
ii
TABLE OF CONTENTS
Subject Page
Section 4 - Software Installation and System Testing
S
y
stem Requirements.............................................................................................
.
4-1
About AuraEngr ECU Software...............................................................................
.
4-1
Installing AuraEngr Software .................................................................................. 4-1
Help for Installation Problems.................................................................................. 4-2
Creating a AuraEng Shortcut................................................................................... 4-2
Setting Up and Registering Your Software..............................................................
.
4-3
How to Pro
g
ram the AuraGen ECU......................................................................... 4-5
Setup of Equipment for Testing............................................................................... 4-6
Changing Vehicle Types.......................................................................................... 4-7
Usin
g
the ECU Status Monitor................................................................................. 4-7
Drivability Test......................................................................................................... 4-8
Section 5 - Installing the AuraGen into Specific Vehicles
Installation Notes..................................................................................................... Reserved
Application Catalog.................................................................................................. Reserved
Section 6 - AuraGen Troubleshooting Guide
Reserved
Figures
Figure 1-1: AuraGen System Specification - AC-Only.............................................
.
1-2
Figure 1-2: AuraGen System Specification - DC and AC/DC................................... 1-3
Fi
g
ure 1-3: AuraGen S
y
stem Specification - G6000X Inverter Char
g
er (ICS).......... 1-4
Figure 1-4: AuraGen System Specification - G8500X Inverter Charger (ICS).......... 1-5
Figure 3-1: Cable Routing - Fire wall.......................................................................
.
3-1
Fi
g
ure 3-2: Cable Routin
g
- Under the Vehicle........................................................
.
3-2
Figure 3-3: Cable Routing - Access Holes............................................................... 3-2
Figure 3-4: Interconnection Diagram ......................................................................
.
3-3
Fi
g
ure 3-5: Pictorial Wirin
g
Dia
g
ram........................................................................ 3-4
Figure 3-6: Liquid Tight Conduit Fittings.................................................................. 3-5
Figure 3-7: G5000 and G6000 Power Strip Connect...............................................
.
3-5
Fi
g
ure 3-8: G8500 Power Strip Connect.................................................................. 3-6
Figure 3-9: ECU Enclosures - Splash Water Environment....................................... 3-7
Figure 3-10:ECU Enclosure - Withour Splash Water Environment.......................... 3-8
Fi
g
ure 3-11: Drill Hole for Rivnut.............................................................................
.
3-9
Figure 3-12: Using the Rivnut Installation Tool........................................................
.
3-9
Figure 3-13: Installing the Rivnut............................................................................. 3-9
Figure 3-14: ECU Mounting - Commercial............................................................... 3-11
Figure 3-15: ECU Mounting - Military/Offroad.......................................................... 3-12
Figure 3-16: Power Cable Conduit Fittings..............................................................
.
3-13
Figure 3-17: ECU Fitting Assembly. .................................. 3-13
Figure 3-18: ECU Terminal Block Connection.........................................................
.
3-14
Figure 3-19: ECU EMI/RFI Filter Connection......................................................... 3-14
Figure 3-20: ECU Signal Cable Installation.............................................................. 3-16
Figure 3-21: ECU Signal Cable Connector..............................................................
.
3-16
Fi
g
ure 3-22: Secure Si
g
nal Harness to ECU...........................................................
.
3-16
Figure 3-23: Remote Power Strip Connector........................................................... 3-17
Figure 3-24: Secure Power Connector to ECU........................................................ 3-17
Fi
g
ure 3-25: ECU Output Power / Hard Wire Connection........................................ 3-18