auragen G5000 - Table of Contents

020530E MAN-050-200, MAIN INSTALLATION MANUAL Page
AUTOMOTIVE AURAGEN
®
MAIN INSTALLATION MANUAL
i
TABLE OF CONTENTS
Subject Page
Section 1 - Introduction
About this Manual.................................................................................................... 1-1
Functional Description of the AuraGen System.......................................................
.
1-1
AuraGen Induction Power Source.......................................................................
.
1-1
Electronic Control Unit (ECU) ............................................................................. 1-1
AuraGen System Specifications..........................................................................
.
1-1
Mountin
g
Kit............................................................................................................
.
1-5
Estimated Installation Time.....................................................................................
.
1-5
Recommended Tools..............................................................................................
.
1-5
AuraGen System Components................................................................................ 1-5
Mountin
g
Kit Contents.............................................................................................
.
1-5
Recommended Tools and Materials for AuraGen System Installation and Test......
.
1-5
Required Additional Installation Materials................................................................ 1-6
How to Obtain Service............................................................................................. 1-6
Returnin
g
AuraGen Components for Warranty or Service ...................................... 1-6
Section 2 - Warning and Safety Precautions
Warnin
g
s and Precautions......................................................................................
.
2-1
Exhaust Gases........................................................................................................ 2-1
General Safety Precautions..................................................................................... 2-2
Movin
g
Parts Safety................................................................................................
.
2-2
Electrical Shock....................................................................................................... 2-2
AuraGen Connection to Buildin
g
s ........................................................................... 2-2
Section 3 - General Installation Instructions for all Vehicles
Cable Routin
g
.......................................................................................................... 3-1
Connectin
g
Output Cable to Induction Power Source.............................................. 3-5
Electronic Control Unit Mountin
g
- All......................................................................
.
3-6
ECU Installation - Commercial................................................................................. 3-8
ECU Installation - Military/Offroad ..........................................................................
.
3-11
ECU Hookup Hardware........................................................................................... 3-13
AuraGen and ECU Wirin
g
Hookup.......................................................................... 3-14
Si
g
nal Harness Installation...................................................................................... 3-14
Si
g
nal Harness Connection at ECU......................................................................... 3-15
Installation of the Control Panel............................................................................... 3-16
Remote Power Strip Connector Installation.............................................................
.
3-17
Output Power Wirin
g
for AC Only - 120/240............................................................ 3-18
Hard Wired Output Power - 120/240 VAC, 20 Amp Service................................
.
3-18
Hard Wired Output Power - 120/240 VAC, 40 Amp Service................................
.
3-20
Output Power Wirin
g
for AC/DC ECU - 120 VAC and 14 or 28 VDC ..................... 3-22
Hard Wired Output Power - 20 Amp 120 VAC Service........................................ 3-22
DC Power and Ground Cable Connections - AC/DC System:.............................. 3-25
Output Power Wirin
g
for DC Only ECU - 14 or 28 VDC ......................................... 3-27
Output Power Wirin
g
for Inverter/Char
g
er System ................................................
.
3-30
Hard Wired Output Power - 120/240 VAC Service..............................................
.
3-30
DC Power and Ground for Inverter/Char
g
er System...........................................
.
3-32
Field Installation of ECU EMI/RFI Filter Kit ............................................................
.
3-33
Manual Transfer Switch - General Familiarization .................................................
.
3-36