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AVANT 635 User Manual

AVANT 635
64 pages
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North America
Operator’s Manual
2012 - 2014
630/635/640
Read this Operator's Manual, safety decals,
and other safety related instructions before
operating the loader. If you do not obey these
instructions, there is a risk of serious injury.
Keep all manuals for reference.
WARNING

Table of Contents

Questions and Answers:

AVANT 635 Specifications

General IconGeneral
BrandAVANT
Model635
CategoryCompact Loader
LanguageEnglish

Summary

Understanding the Operator's Manual

Safety Alert Symbol Meaning

Explains the meaning and use of the safety alert symbol for hazard awareness.

Essential Safety Instructions

Prioritizing Safety

General Safety Practices

Provides a list of general safety rules to avoid personal injury and hazards.

Key Safety Hazards

Boom Lowering and Crushing Hazards

Warns about the risk of crushing from unexpected boom lowering.

Hazard of Lifting Persons

Prohibits lifting persons or using the loader as a work platform.

Hydraulic Pressure Injury Risk

Warns about escaping hydraulic fluid and safe handling procedures.

Load Sensor and Stability Warnings

Load Sensor System Operation

Explains the load sensor warning system and necessary actions.

ROPS Safety and Crushing Prevention

Emphasizes using the seat belt within the ROPS protected area.

Gradient and Ventilation Safety

Safe Operation on Gradients

Provides guidance for operating the loader on inclines and uneven terrain.

Ventilation for Exhaust Fumes

Warns about carbon monoxide poisoning from exhaust fumes in enclosed spaces.

Personal Safety and ROPS/FOPS

Personal Protective Equipment (PPE)

Details required personal protective equipment for safe operation.

ROPS/FOPS Safety Structure Importance

Explains the function and importance of ROPS and FOPS structures.

Electrical Safety and Fire Prevention

Battery Handling and Electrical Safety

Provides safety guidelines for the battery and electrical system.

Fire Prevention Measures

Outlines measures to prevent fires related to the loader, fuel, and charging.

Safety Decals Explained

Importance and Placement of Safety Decals

Explains the purpose and placement of warning labels for hazard awareness.

Safety Decals - Part 1

General Operation and Safety Warnings

Details warnings for safe operation, seat belt use, and daily inspection.

Lift Arm and Crushing Hazard Warning

Warns about the danger of lowered boom and crushed persons.

Fire Hazard Warning

Advises disconnecting the battery to prevent fire risk.

Overturning Hazard Warning

Warns about overturning risks and safe operation practices.

Safety Decals - Part 2

Safe Shutdown Procedure Guide

Details the steps for safely shutting down the loader.

Safe Operating Instructions Summary

Provides essential safety instructions for operation.

High Pressure Fluid Injection Hazard

Warns about high-pressure fluid injection injuries.

Safety Decals - Part 3

Load Diagram Reference Label

Refers to the load diagram for safe lifting capacity.

Understanding Tipping Load

Factors Affecting Tipping Load

Defines tipping load and factors influencing it.

Loader Load Diagram for Stability

Illustrates tipping loads based on load distance and articulation.

Rated Operating Capacity (ROC)

Determining Loader Rated Operating Capacity

Explains how ROC is determined and its relation to tipping load.

Load Sensor System Operation

Describes the load sensor system and its warnings.

Loader Control Panel Overview

Location of Main Operating Controls

Identifies the location of main operating controls on the dashboard.

Controlling Loader Functions

Dashboard Functions and Indicators

Battery Safety and Service Support

Drive Speed and Parking Brake Controls

Loader Boom Operation

Auxiliary Hydraulics Usage

Starting the Engine

Engine Starting Procedure

Provides a step-by-step guide to starting the loader engine.

Stopping the Engine Safely

Safe Engine Shutdown Procedure

Details the steps for safely shutting down the loader.

Loader Drive Control

Loader Drive Control System

Explains the hydrostatic drive system and pedal operation.

Loader Operation and Steering

Working with Attachments

Attachment Requirements and Safety

Outlines requirements for using attachments safely and correctly.

Coupling Attachments to the Loader

Step-by-Step Attachment Coupling

Step-by-step guide for coupling attachments to the loader.

Ensuring Attachment Security

Emphasizes checking that attachments are properly locked.

Hydraulic Connections and Pressure Release

Coupling Hydraulic Hoses

Details how to connect hydraulic hoses using the multi connector system.

Transporting and Securing the Loader

Lifting and Long-Term Storage

Introduction to Maintenance and Service

Importance of Regular Maintenance

Emphasizes the importance of regular maintenance for safety and operation.

Hydraulic System Maintenance Safety

Safety Precautions Before Maintenance

Provides essential safety precautions before performing maintenance.

Hydraulic System Maintenance Procedures

Details checks and maintenance for hydraulic hoses and components.

Daily Inspections and Engine Service

Daily Inspections and Routine Maintenance Tasks

Lists daily inspection tasks before and after starting the loader.

Periodic Service Schedule

Periodic Service Schedule Table

Provides a schedule for periodic maintenance based on hours of use.

Daily Inspections: Refueling and General Condition

Safe Refueling Procedures

Details safe refueling practices and fuel requirements.

Loader Cleaning and Cooling System Maintenance

Loader Greasing Procedures

Visual Inspection and Wheel Checks

Hydraulic Oil Level and Attachment Locking

Engine Oil, Coolant, Fuel, and Air Filter Checks

Post-Start Loader Inspections

Load Sensor Calibration

Counterweight Impact on Load Sensor Calibration

Explains the need for recalibration after adding/removing counterweights.

Load Sensor Calibration Procedure

Provides step-by-step instructions for calibrating the load sensor.

Fuses, Lights, and Auxiliary Power

Filter Locations and Part Numbers

Filter Locations and Part Numbers

Shows filter locations and lists part numbers for various filters.

Troubleshooting Common Loader Issues

Troubleshooting Guide: Problems and Solutions

Lists common problems, possible causes, and remedies for the loader.

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