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Badger Meter PC100 - User Manual

Badger Meter PC100
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IOM-036-06
Part No. 53400-036
1-03
Installation &
Operation Manual
BadgerMeter,Inc.
®
Model PC100
SERVICE INFORMATION
(FILE MANUAL FOR FUTURE REFERENCE AND SERVICE)
Serial Number Date Installed / /
Service Line Operator
IMPORTANT !!!! Read this manual before
attempting any installation, wiring or operation.
Process Controller
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Do you have a question about the Badger Meter PC100 and is the answer not in the manual?

Badger Meter PC100 Specifications

General IconGeneral
CategoryController
Enclosure RatingNEMA 4X
Input Voltage12-24 VDC
Communication ProtocolModbus RTU
Outputs2 Relays
InputsPulse

Summary

Scope of this Manual

Main Menu Overview

Covers installation, wiring, operation, and troubleshooting of the PC100.

Optional Menu Overview

Lists optional functions and features for the PC100.

Communications Menu Overview

Guides for connecting to serial printers or process controllers.

PC100 Installation and Wiring Guide

Unpacking and Assembly

Detailed steps for unpacking, assembling, and installing the PC100 unit.

Terminal Identification List

Lists all terminal connections and their functions for wiring.

Wiring Guidelines and Precautions

Covers wiring requirements, safety precautions, and cable recommendations.

PC100 XP Hazardous Location Installation

PC100 XP Description and Operation

Details the explosion-proof enclosure and identical operation to PC100.

PC100 XP Assembly and Mounting

Step-by-step guide for assembling and mounting the PC100XP.

PC100 Power Connections

AC Power Wiring (120 V and 240 V)

Details on connecting 120 and 240 VAC power supplies to the PC100.

DC Power Wiring (11-16 VDC)

Details on connecting 11-16 VDC power supplies to the PC100.

Connecting Signal Transmitters to PC100

Type A Reed Switch Transmitter Wiring

Guide for connecting Type A reed switch transmitters to the PC100.

Type B EPT1 XP;PEPT1 Transmitter Wiring

Guide for connecting Type B EPT1XP and PEPT1 transmitters.

PC100 Transmitter Signal Connections

Type C Open Collector Output Wiring

Instructions for connecting Type C open collector output transmitters.

Type D FT420 XP Transmitter Wiring

Instructions for connecting Type D FT420XP transmitters.

Type E PFT3 Transmitter Wiring

Instructions for connecting Type E PFT3 transmitters.

Connecting Outputs to Valves, Pumps, and Alarms

Single Stage Valve and Main Pump Connections

Wiring for single stage valves and main pump motors.

Two Stage Valve Connections

Wiring for two stage valves.

Optional Output Applications

Wiring for feed pumps and high/low flow alarms.

PC100 Output and Alarm Connections

Feed Pump and Electric Pump Wiring

Wiring diagrams for feed pumps and electric pumps.

Flow Alarm Wiring

Details for connecting flow alarms and PC cascade connections.

Pulse and Counter Output Connections

Wiring for relay pulse, remote totalizer, and batch counter outputs.

PC100 Remote Control and Input Functions

Remote Start, Stop, and Resume Operations

Wiring for remote control of unit operations.

Counter Reset and Print Input

Using reset functions and the print input command.

Serial Printer and Controller Connections

Connecting a Serial Printer

Instructions for wiring a serial printer for data output.

Connecting a Host Controller

Guide for connecting the PC100 to a process controller.

Serial Communication Characteristics

Communication Parameters and Commands

Information on serial data transmission, ID numbers, and commands.

Operating the PC100 Front Panel

Panel Layout and Display

Overview of the PC100 display, indicators, and keypad layout.

Basic Operation: Viewing and Control

How to view data, start, stop, and resume operations.

Function Programming Sequence

Steps for programming functions via the front panel keypad.

Programming the PC100 Functions

General Programming Procedure

Details how to program various functions on the PC100.

Critical Functions Requiring Programming

Highlights essential functions that must be programmed for operation.

PC100 Setup Functions

Count Direction Configuration

Sets how the transmitter input pulses are counted.

Reset and Preset Options

Defines counter behavior at batch completion.

Fail Safe Timeout Setting

Configures the transmitter failure detection timeout.

Decimal Point and Transistor Output Modes

Sets display decimal points and transistor output functions.

PC100 Function Programming Details

Pulse Output Width and Display Defaults

Configures pulse output width and default display mode.

Rate Mode Enable and Scale Factor

Enables rate mode and calculates the scale factor for units.

PC100 Error Calibration

Recalibrating Scale Factor

Procedure to adjust scale factor for system errors or meter wear.

PC100 Function Enable;Disable Controls

Enable;Disable Functions Overview

Allows enabling or disabling of PC100 functions.

Disabling Start, Stop, and Resume

Controls for disabling front panel START, STOP, and RESUME commands.

Factory Default Reset

Resets all functions to factory programmed values.

PC100 Batch Programming Functions

Batch Amount, Limit, and Autoadjust

Configures batch size, limits, and autoadjustment for accuracy.

Batch Cycling and Prewarn Settings

Sets cycle presets, viewing cycle counts, prewarn points, and timeouts.

Autorecycle and Batch Start Control

Enables automatic batch restarts and controls batch initiation.

PC100 Flow Rate Programming

Flow Rate Period and Setpoints

Configures flow rate display period and high/low setpoints.

Rate Output Latching Control

Determines how the rate output signal behaves.

PC100 Counter Reset Functions

Totalizer and Cycle Counter Reset

Procedures for resetting the totalizer and cycle counters.

PC100 Serial Communications and Printing

Serial Data and Baud Rate Configuration

Sets serial data mode, baud rate, and unit identifier.

Printer Control and Data Selection

Configures print delays, print events, and data selection for output.

Message Enable and Print Commands

Enables status messages and on-demand printing.

Troubleshooting Common PC100 Issues

Power and Display Problems

Diagnosing issues with unit power and display functionality.

Counting and Relay Operation Issues

Resolving problems with transmitter counting and relay de-energization.

Input and Panel Operation Problems

Addressing issues with key operation, wear, and display indicators.

Batch Programming and Display Errors

Troubleshooting batch programming limits and display errors.

Advanced PC100 Troubleshooting

Programming and Operation Faults

Resolving issues with programming, valve operation, and alarms.

Counter and Pulse Output Issues

Troubleshooting remote counter issues and totalizer mismatches.

Self-Diagnostic Procedure

Running the PC100's built-in self-test for diagnostics.

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