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Baileigh BS-300M User Manual

Baileigh BS-300M
56 pages
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OPERATOR’S MANUAL
HORIZONTAL BAND SAW
MODEL: BS-300M
© 2018 Baileigh Industrial, Inc.
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
Rev. 01/2018
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
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Baileigh BS-300M Specifications

General IconGeneral
Cutting Capacity Rectangle (H x W) (90 Degrees)12" x 12"
TypeBand Saw
Cutting Capacity12" x 12"
Miter Capacity45 Degrees
Blade Size1" x 0.035"
Motor Power3 HP
Motor3 Phase
Blade Diameter1" (25mm)
Max Cutting Capacity at 90°12" x 12"
Max Cutting Capacity at 45°8" x 12"

Summary

Warranty and Purchase Policies

Inspection and Acceptance

Procedures for inspecting and accepting delivered goods.

Product Specifications and Changes

Details on product specifications and potential modifications.

Limited Warranty Terms

Defines the 12-month warranty period and coverage for defects.

Legal and Service Information

Return Policy Summary

Outlines the conditions and process for returning purchased materials.

Customer Service and Technical Support

Provides contact information for assistance and support.

Introduction to the Manual

General Machine Handling

Operator Safety Guidelines

Recognizing Safety Alerts

Explanation of the safety alert symbol and its meaning.

Understanding Safety Signal Words

Definition of DANGER, WARNING, CAUTION, and NOTICE words.

Specific Safety Precautions

Personal Protective Equipment

Emphasis on eye and hearing protection during machine operation.

Hazard Awareness

Warnings regarding hydraulic hose failure, pinch points, and high voltage.

Emergency Stop and Safety Rules

Emergency Stop Button Function

Instructions for operating the emergency stop button for immediate machine shutdown.

General Safety Responsibility

Highlights personal safety and the importance of following manual instructions.

Operational Safety Rules

Work Area and Personal Safety Rules

Guidelines for maintaining a safe work area and personal conduct.

Safe Machine Usage Rules

Rules covering tool usage, material handling, and avoiding overloading.

Electrical Safety Procedures

Power and Grounding Safety

Ensuring proper electrical connections, grounding, and cord safety.

Technical Specifications

Technical Support Contact

Unpacking and Cleaning

Unpacking and Checking Contents

Instructions for unpacking the machine and verifying all parts.

Machine Cleaning Guidelines

Procedures and warnings for cleaning the machine surfaces.

Transporting and Lifting

Lifting with Truck or Trolley

Safe methods for lifting the machine using a forklift or trolley.

Lifting with Crane or Hoist

Safe methods for lifting the machine using a crane or hoist.

Machine Installation

Site and Floor Considerations

Factors for choosing a suitable location and ensuring floor stability.

Anchoring the Machine

Steps for securely fastening the machine to the floor.

Getting to Know Your Machine

Machine Parts Description

Assembly and Setup

Control Panel Assembly

Instructions for attaching the control box to the saw.

Handle Assembly

Steps for installing the bow lift handle and blade tension handwheel.

Component Assembly

Material Stop Assembly

Procedure for installing the material stop assembly.

Motor and Belt Guard Installation

Steps for mounting the motor, belt guard, and belt.

Belt Guard and Wiring

Belt Guard and Pulley Setup

Instructions for installing the belt guard, pulleys, and setting belt tension.

Motor Wiring Connection

Guide for connecting the motor wiring harness to the junction box.

Electrical Connection

Power Supply and Grounding

Details on power specifications, voltage checks, and proper grounding.

Electrical Safety Considerations

Guidance on circuit protection, line connections, and electrical safety.

Extension Cord and Power Connection

Extension Cord Safety Guidelines

Recommendations for selecting and using extension cords safely.

Power Cord Connection Procedure

Steps for connecting the machine's power cord to the electrical supply.

Pre-Operation Checks

Before Each Use Procedures

Essential safety and operational checks before starting the machine.

Safe Operation While Running

Guidelines for safe practices during machine operation.

Band Saw Blade Break-In

Metal Chip Indicators

Blade Terminology

Blade Structure and Types

Band Saw Blade Sets

Band Saw Blade Care

Choosing a Saw Blade

Blade Breakage Causes

Material Selection Guidelines

General Operation

Operating Instructions

Essential checks and practices for operating the band saw.

Starting and Stopping the Machine

Procedure for starting and stopping the band saw's motor.

Setting Up for Operation

Machine Setup for Cutting

Steps for preparing the machine for a cut, including speed and material placement.

Adjusting Blade Guide Brackets

Instructions for properly positioning the blade guide brackets.

Operation Adjustments

Vise Adjustment

Steps for positioning and adjusting the vise for different cuts.

Adjusting Feed Rate

Guide to regulating the saw bow's descent speed.

Changing Speeds

Machine Adjustments

Automatic Shut-Off Adjustment

How to adjust the micro switch for proper automatic shut-off.

Thrust Roller Adjustment

Steps for setting the correct clearance for the thrust roller.

Guide Roller Adjustment

Blade Tracking Adjustment

Lubrication and Maintenance

Routine Maintenance Checks

Daily and weekly maintenance tasks for machine reliability.

Blade Removal and Installation

Step-by-step guide for safely removing and installing a band saw blade.

Gear Case Maintenance

Parts Diagram

Parts List (Items 1-25)

Parts List (Items 26-50)

Parts List (Items 51-73)

Parts List (Items 74-100)

Parts List (Items 101-154)

Parts List (Items 124-154)

Parts List (Items 155-183)

Parts List (Items 184-214)

Electrical Components View

Electrical Component Specifications

Electrical Schematic Diagram

Notes Section

Company Contact Information

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